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Process Control Automation Engineer Jobs (NOW HIRING)

Archer Daniels Midland

Process Automation Engineer - Decatur, IL This is a full time, exempt position The Process Automation Engineer will provide support for the industrial control systems across the ADM Decatur complex ...

Archer Daniels Midland

Process Automation Engineer - Cedar Rapids, IA This is a full time, exempt position The Process Automation Engineer will provide support for the industrial control systems across the ADM Cedar Rapids ...

Rinvio

Process Control Engineer

Iowa City, IA

$55 - $80/hr

Rinvio is hiring a Process Control Engineer for process controls, PLC systems, and industrial automation engineering in the Iowa City, IA area. Pay: $55-$80/hour, based on experience Location: Iowa ...

Rinvio

Process Control Engineer

Cedar Rapids, IA

$55 - $80/hr

Rinvio is hiring a Process Control Engineer for process controls, PLC systems, and industrial automation engineering in the Cedar Rapids, IA area. Pay: $55-$80/hour, based on experience Location:

Rinvio

Process Control Engineer

Davenport, IA · On-site

$55 - $80/hr

Rinvio is hiring a Process Control Engineer for process controls, PLC systems, and industrial automation engineering in the Davenport, IA area. Pay: $55-$80/hour, based on experience Location:

Rinvio

Process Control Engineer

Paducah, KY · On-site

$55 - $80/hr

Rinvio is hiring a Process Control Engineer for process controls, PLC systems, and industrial automation engineering in the Paducah, KY area. Pay: $55-$80/hour, based on experience Location: Paducah ...

Rinvio

Process Control Engineer

Memphis, TN

$55 - $80/hr

Rinvio is hiring a Process Control Engineer for process controls, PLC systems, and industrial automation engineering in the Memphis, TN area. Pay: $55-$80/hour, based on experience Location: Memphis ...

Rinvio

Process Control Engineer

Evansville, IN

$55 - $80/hr

Rinvio is hiring a Process Control Engineer for process controls, PLC systems, and industrial automation engineering in the Evansville, IN area. Pay: $55-$80/hour, based on experience Location:

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Process Control Automation Engineer information

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$50.5K

$107.9K

$172.5K

How much do process control automation engineer jobs pay per year?

As of Jun 3, 2026, the average yearly pay for process control automation engineer in the United States is $107,918.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,500.00 and $130,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Control Automation Engineer, and why are they important?

To thrive as a Process Control Automation Engineer, you need a solid background in electrical, chemical, or mechanical engineering, along with expertise in process control principles and automation technologies. Familiarity with PLCs, DCS, SCADA systems, and relevant certifications such as ISA CAP or Siemens/Allen-Bradley training are typically required. Strong problem-solving abilities, attention to detail, and effective communication help you excel in troubleshooting and collaborating with cross-functional teams. These skills ensure reliable, efficient, and safe operation of automated processes in complex industrial environments.

What are some common challenges faced by Process Control Automation Engineers when integrating new automation systems with existing plant infrastructure?

Process Control Automation Engineers often encounter challenges when integrating new automation systems with legacy equipment and software. These challenges can include ensuring compatibility between different protocols, minimizing downtime during system upgrades, and maintaining system security. Additionally, engineers must thoroughly test and validate the new controls to ensure seamless operation and compliance with industry standards. Effective collaboration with IT, operations, and maintenance teams is essential to address these challenges successfully.

What is a Process Control Automation Engineer?

A Process Control Automation Engineer is a professional who designs, implements, and maintains systems that automate industrial processes. They use technologies such as Programmable Logic Controllers (PLCs), Distributed Control Systems (DCS), and Supervisory Control and Data Acquisition (SCADA) to increase efficiency, safety, and reliability in manufacturing or processing environments. These engineers work closely with other engineering teams to optimize processes, troubleshoot issues, and ensure compliance with industry standards. Their work is essential in industries such as chemical manufacturing, oil and gas, pharmaceuticals, and food processing.

What is the difference between Process Control Automation Engineer vs Instrumentation Engineer?

AspectProcess Control Automation EngineerInstrumentation Engineer
CredentialsBachelor's in Engineering, certifications like CCNA, ISABachelor's in Engineering, certifications like ISA, Certified Control Systems Technician
Work EnvironmentManufacturing plants, chemical facilities, power plantsIndustrial plants, manufacturing sites, testing labs
Industry UsageDesign, programming, and maintaining control systemsInstallation, calibration, and troubleshooting of instrumentation
Common Search/ComparisonProcess Control Automation Engineer vs Instrumentation Engineer

The Process Control Automation Engineer focuses on designing and maintaining control systems that automate industrial processes, while the Instrumentation Engineer specializes in installing and calibrating measurement devices. Both roles often collaborate but serve distinct functions within industrial automation and control systems.

More about Process Control Automation Engineer jobs
What states have the most Process Control Automation Engineer jobs? States with the most job openings for Process Control Automation Engineer jobs include:
What job categories do people searching Process Control Automation Engineer jobs look for? The top searched job categories for Process Control Automation Engineer jobs are:
Process Control Automation Engineer jobs near you
Automation Engineer Senior, DeltaV/Rockwell PLCs/GMP - (JP15196)

Automation Engineer Senior, DeltaV/Rockwell PLCs/GMP - (JP15196)

3 Key Consulting

Simi Valley, CA

$42 - $52/hr

Full-time

Posted 2 days ago

Job description

Job Title: Automation Engineer Senior, DeltaV/Rockwell PLCs/GMP - (JP15196)
Location: Thousand Oaks, CA.
Employment Type:  Contract
Business Unit: Advanced Technology and Automation
Duration: 3 years
Posting Date: 05/13/24
Pay Rate: $42 - $52/hour W2 with benefits
Notes: 
Shift/Schedule: Monday - Friday - 8am - 5:00pm
Must be willing to be on call - After hours support once every 4 weeks (Manufacturing calls that come in, resolve any issues that come up) - 1 call per week that their own (call is 2 hours)
3 Key Consulting is hiring a Senior Engineer for a consulting engagement with our direct client, a leading global biopharmaceutical company.
Job Description:
External Automation Engineer based in Thousand Oaks, California to augment our MCS F&E Automation team. This role will support ongoing biological processes by updating, maintaining, and improving DeltaV automation systems, and providing critical site support. The successful candidate must exhibit sound analytical thinking and problem-solving skills, exemplary communication and collaboration, and operational excellence. A proven ability to work in cross-functional teams is critical for this role.
Preferred Qualifications:
 
  • Degree in Electrical Engineering or Computer Science, Chemical Engineering or Biotech
    Engineering.
  • Extensive understanding and background in programming, design, installation and lifecycle
    management of manufacturing process controls, automation and field instrumentation
    technologies.
  • Demonstrated hands-on experience in developing process control strategies for New
    Product Introduction and New Technology Deployment for Clinical and Commercial Drug
    Substance Plant Operations.
  • Direct knowledge of Automation design, experience in process control engineering and
    troubleshooting with GMP biopharmaceutical production facility equipment/systems such
    as media, harvest, bioreactors, chromatography, vial filtration, and ultrafiltration/diafiltration,
    and integrating various OEM automation software.
  • Demonstrated experience with continuous improvements resulting in enhanced safety,
    system reliability, and productivity (e.g. cycle times, and reduced plant utilities usage etc.)
    related to Drug Substance Plant Operations.
  • 5+ years’ combined experience with the following:
    â—‹ Emerson Delta-V DCS system
    â—‹ Rockwell Automation SCADA and PLC Platform.
    Electronic Batch Reporting Systems Design and implementation
    experience.
    â—‹ Process Control Network design including network segregation
    â—‹ Process Control Systems: Virtual Infrastructure design and
    implementation and ability to perform advanced troubleshooting activities
    with IS.
    â—‹ System Integration using OPC, Foundation Fieldbus, Profibus,
    and DeviceNet technologies.
    â—‹ Compliance and regulatory requirements such as 21 CFR Part 11, ASTM 2500, S88, S95 and GAMP.
  • Experience in Capital Project Lifecycle Management: Conceptual Design, Scope and cost
    estimate development, business case development, detailed design, engineering and
    validation documentation and project execution.
  • The ideal individual must be a self-directed team player ready to mentor and develop
    engineering staff and embrace a team-based culture that relies on collaboration for
    effective decision-making.
  • Strong leadership, technical writing, and communication/presentation skills.
    Ability to perform independently, self-motivated, organized, able to multi-task in project
    environments, and skilled in communication, facilitation, and collaboration.

Why is the Position Open?
Supplement additional workload on team.
Top Must Have Skills:
- Working knowledge of Delta V, Rockwell PLCs, automation comm protocols.
- Working experience with GMP manufacturing
- Strong communication/collaboration skills with broad audience.
- Pharma experience and or Chemical Engineering knowledge – preferred
Day to Day Responsibilities:
 
  • Develop and maintain process control automation solutions utilizing DeltaV Distributed
    Control System (DCS), Rockwell Programmable Logic Controllers (PLC), Human Machine
    Interfaces (HMI) and Supervisory Control and Data Acquisition systems (SCADA).
  • Lead and support functional area projects focused on improving process
    equipment/utilities/facilities -to- large/sophisticated capital projects to integrate new drug
    substance manufacturing technologies into clinical/commercial facility.
  • Lead/support technical root cause analysis, incident investigations, and troubleshooting on
    process control issues related to plant operations.
  • Lead and support new product introductions (NPI) or new technology introductions by
    performing automation engineering assessments, implementing automation system
    configuration changes and supporting engineering and process qualification runs as
    applicable.
  • Lead and Manage Day-to-day Operational Support including:
    â—‹ 24 x 7 Onsite/On Call: Day to Day Operational Support
    â—‹ Troubleshooting Support to Mfg. Operations
    â—‹ Automation System Administration
    â—‹Automation System Operating Systems (OS) and HotFix assessments
    and rollout
    â—‹ Daily manufacturing and engineering work center team meetings
    â—‹ Preventative and corrective maintenance
    â—‹ Automation System spare parts management
    â—‹ Purposeful Presence on the Floor (PPoF)
  • Provide Continuous Improvement initiatives including
    â—‹ Safety, Productivity and Reliability Improvements
  • Automation Business Process Improvements including departmental
    Standard Operating Procedures (SOP)
    â—‹ Maintain Data Integrity Assessments with the current company and
    Industry standards
    â—‹ Collaborate with Drug Substance Plant network to enhance the automation design
    for Drug Substance Plant Operations

Interview process:
Virtual Interviews
1. Initial interview with hiring manager
2. Second interview team panel
3. Optional third interview with leadership
We invite qualified candidates to send your resume to resumes@3keyconsulting.com.  If you decide that you’re not interested in pursuing this particular position, please feel free to take a look at the other positions on our website www.3keyconsulting.com/careers. You are also welcome to share this opportunity with anyone you think might be interested in applying for this role.