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Principal Process Engineer Jobs (NOW HIRING)

A Day in the Life Our CardioVascular Surgery Operating Unit (OU) is looking for a Principal Process Engineer. The role will specialize in the optimization of dip molding processes and polymer ...

Principal Process Engineer

Allentown, PA · On-site

$125K - $232K/yr

The Principal Process D e vel o p m e n t E n g i n eer is responsible for developing new and/or ... He or she must be a multitasking team player and able to interface with multiple engineering groups.

Worley is seeking a Senior Principal Process Engineer for the Monrovia, CA office location. In a lead position you will apply advanced engineering techniques and analysis and may serve as a technical ...

We are seeking a highly experienced and innovative Process Engineer to support process development activities for Codexis' Enzyme Catalyzed Oligonucleotide (ECO) Synthesis manufacturing platform ...

Principal Process Engineer

Warren, MI · On-site

$115K - $150K/yr

Executes engineering processes ensuring that quality products are delivered on-time at competitive cost * Liaises with other stakeholders to provide professional support and advice * Proactively ...

Principal Process Engineer

Bedford, MA · On-site

$150K - $165K/yr

Using Engineering procedures standard for research and development, carries out assignments associated with research, design, development, support or manufacturing of specific parts, processes ...

Principal Process Engineer

Bedford, MA · On-site

$150K - $165K/yr

Using Engineering procedures standard for research and development, carries out assignments associated with research, design, development, support or manufacturing of specific parts, processes ...

Showing results 41-60

Principal Process Engineer information

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$87K

$150.1K

$182.5K

How much do principal process engineer jobs pay per year?

As of Sep 8, 2026, the average yearly pay for principal process engineer in the United States is $150,082.00, according to ZipRecruiter salary data. Most workers in this role earn between $130,000.00 and $169,500.00 per year, depending on experience, location, and employer.

What is a principal process engineer?

A Principal Process Engineer is a senior-level engineering professional responsible for designing, optimizing, and overseeing industrial processes within a company. They lead complex projects, provide technical guidance to engineering teams, and ensure that processes meet safety, quality, and efficiency standards. Principal Process Engineers often collaborate with other departments to implement process improvements and solve technical challenges. Their expertise is crucial in industries such as chemical, manufacturing, oil and gas, and pharmaceuticals.

What is a principal process engineer?

A principal process engineer works with a team to analyze the efficiency of company processes and identify potential improvements. In this career, you usually work in a large production or manufacturing facility. You must have excellent technical, organizational, and analytical skills. Your job duties include helping management in the development of schedules, budgets, or guidelines for your department, overseeing other engineers, collaborating to support process solutions, and creating simulations, diagrams, and project plans. You also use engineering computer software to design process plans and review data to calculate constant improvements. Qualifications for a career as a principal process engineer include a bachelor's degree in engineering.

What are the key skills and qualifications needed to thrive as a principal process engineer?

To thrive as a Principal Process Engineer, you need deep expertise in chemical or process engineering, advanced problem-solving skills, and typically a relevant engineering degree with substantial industry experience. Familiarity with process simulation software (such as Aspen HYSYS or CHEMCAD), Six Sigma or Lean certifications, and knowledge of regulatory standards are important technical assets. Leadership, effective communication, and project management skills distinguish top performers in this role. These competencies ensure efficient process design, regulatory compliance, and successful cross-functional collaboration on complex engineering projects.

How does a principal process engineer typically collaborate with cross-functional teams during large-scale projects?

A Principal Process Engineer often acts as a key liaison between engineering, operations, project management, and quality assurance teams. They lead process design reviews, facilitate technical discussions, and ensure that project deliverables align with organizational goals and regulatory standards. Effective communication and coordination are essential, as they guide multidisciplinary teams through troubleshooting, optimization, and implementation phases. This collaborative role ensures that process improvements are feasible, cost-effective, and sustainable across the project lifecycle.

What is the difference between Principal Process Engineer vs Process Engineer?

AspectPrincipal Process EngineerProcess Engineer
CredentialsBachelor's/Master's in Chemical, Mechanical, or Industrial Engineering; extensive experienceBachelor's degree in Engineering; entry to mid-level experience
Work EnvironmentLead projects, oversee process design, and mentor teams in manufacturing or chemical plantsAssist in process design, troubleshooting, and optimization under supervision
Industry UsageCommon in large manufacturing, chemical, and oil & gas companiesFound across various industries including manufacturing, pharmaceuticals, and energy

The Principal Process Engineer typically holds advanced credentials and leads complex projects, focusing on strategic process improvements. In contrast, the Process Engineer is more involved in supporting and executing process tasks. Both roles are essential in process industries, but the Principal Process Engineer operates at a higher level of responsibility and expertise.

What cities are hiring for Principal Process Engineer jobs?

Cities with the most Principal Process Engineer job openings:

Who are the top companies hiring for Principal Process Engineer jobs?

The top employers for Principal Process Engineer jobs are:

What states have the most Principal Process Engineer jobs?

States with the most job openings for Principal Process Engineer jobs include:

What are popular job titles related to Principal Process Engineer jobs?

For Principal Process Engineer jobs, the most frequently searched job titles are:

Infographic showing various Principal Process Engineer job openings in the United States as of September 2026, with employment types broken down into 1% As Needed, 79% Full Time, 16% Part Time, 3% Contract, and 1% Nights. Highlights an 90% Physical, 2% Hybrid, and 8% Remote job distribution, with an average salary of $150,082 per year, or $72.2 per hour.

Principal Process Engineer

Dexter, MI • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 12 days ago


Key responsibilities

  • Lead the end-to-end development, tooling design, and scale-up of dip molding manufacturing lines for catheters.

  • Recommend and implement equipment and process modifications to meet quality standards and improve production yields.

  • Provide technical and sustaining engineering support in a manufacturing area.


Medtronic rating

7.9

Company rating: 7.9 out of 10

Based on 180 frontline employees who took The Breakroom Quiz

155th of 547 rated manufacturers


Job description

We anticipate the application window for this opening will close on - 11 Sep 2026


Careers that change lives start here. Medtronic is a global leader in healthcare technology with a Mission to alleviate pain, restore health, and extend life. Our 95,000 employees work across more than 150 countries to put patients first - developing innovative medical technologies that improve the lives of 72+ million patients each year. Your unique talents will help shape the future of healthcare while building a career grounded in purpose, growth, and impact.

A Day in the LifeOur CardioVascular Surgery Operating Unit (OU) is looking for a Principal Process Engineer. The role will specialize in the optimization of dip molding processes and polymer material science for medical-grade catheters, driving improvements in production yields. This role will also integrate advanced dip-coating/molding equipment and biocompatible elastomer/thermoplastic material capabilities to meet target specifications for vascular surgical catheters. This role will also lead the end-to-end development, tooling design, and scale-up of dip molding manufacturing lines for catheters, including mandrel design, polymer rheology management, curing/drying profile optimization, and automated stripping systems.
At Medtronic, we bring bold ideas forward with speed and decisiveness to put patients first in everything we do. In-person exchanges are invaluable to our work. We are working onsite a minimum of 4 days per week as part of our commitment to fostering a culture of professional growth and cross-functional collaboration as we work together to engineer the extraordinary. This role will require less than 10% of travel to enhance collaboration and ensure successful completion of projects.

Responsibilities may include the following and other duties may be assigned:

  • Provide technical and sustaining engineering support in a manufacturing area
  • Recommend and implement equipment and process modifications to meet quality standards and improve production efficiencies, manufacturing techniques as well as production yields for existing products
  • Integrate equipment and material capabilities to meet process module target specifications and technology target specifications
  • Review product development requirements for compatibility with processing methods to determine costs and schedules
  • Interact with product design and development personnel to ensure that processes and designs are compatible
  • May develop and conduct statistical analysis or recommend additions to document work
  • Lead the innovation, development and/or optimization of new manufacturing concepts, processes and procedures for transfer to manufacturing operations which may include scouting and feasibility work, material selection, process and equipment selection, tooling/fixture and equipment installation and assessment of inputs, outputs and alignment to requirements
  • Develop manufacturing processes that are applicable to statistical process control and may develop those techniques including the measurement systems
  • Ensure processes and procedures are in compliance with regulations

Requirements: Requires a Baccalaureate degreeAND minimum of 7 years of relevant experience OR Master's degree with a minimum of 5 years relevant experience OR PhD with 3 years relevant experience

For Baccalaureate degrees earned outside of the United States, a degree that satisfies the requirements of 8 C.F.R. 214.2(h)(4)(iii)(A) is required.

Physical Job Requirements

The above statements are intended to describe the general nature and level of work being performed by employees assigned to this position, but they are not an exhaustive list of all the required responsibilities and skills of this position.

The physical demands described within the Responsibilities section of this job description are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. For Office Roles: While performing the duties of this job, the employee is regularly required to be independently mobile. The employee is also required to interact with a computer, and communicate with peers and co-workers. Contact your manager or local HR to understand the Work Conditions and Physical requirements that may be specific to each role.

U.S. Work Authorization & Sponsorship

At Medtronic, we are committed to fostering an environment where employees can thrive and make a meaningful impact. In alignment with our enterprise-wide workforce planning approach, U.S. work authorization sponsorship (H-1B, TN, J, etc.) is offered exclusively for Principal-level roles and above, where specialized expertise aligns with long-term business needs. Roles below the Principal level require candidates to possess unrestricted U.S. work authorization at the time of hire and for the duration of employment.

Recruitment Fraud Alert

We are aware of phishing scams targeting job seekers. Please keep the following in mind:


Apply only through official Medtronic channels. All legitimate Medtronic recruiting communications come from approved Medtronic platforms and official @medtronic.com email addresses.


Medtronic will never ask for payment or sensitive personal information (such as bank account or Social Security details) during early stages of the hiring process. Any such requests are not legitimate.


If you receive a suspicious message claiming to be from Medtronic, do not respond, click links, or open attachments.


If you have any questions, concerns regarding the authenticity of a communication alleged to have been made by or on behalf of Medtronic, please contact us immediately at AskHR@medtronic.com.

Benefits & Compensation

Medtronic offers a competitive Salary and flexible Benefits Package
A commitment to our employees lives at the core of our values. We recognize their contributions. They share in the success they help to create. We offer a wide range of benefits, resources, and competitive compensation plans designed to support you at every career and life stage.

Salary ranges for U.S (excl. PR) locations (USD):$128,800.00 - $193,200.00This position is eligible for a short-term incentive called the Medtronic Incentive Plan (MIP).The base salary range is applicable across the United States, excluding Puerto Rico and specific locations in California. The offered rate complies with federal and local regulations and may vary based on factors such as experience, certification/education, market conditions, and location. Compensation and benefits information pertains solely to candidates hired within the United States (local market compensation and benefits will apply for others).

The following benefits and additional compensation are available to those regular employees who work 20+ hours per week: Health, Dental and vision insurance,Health Savings Account,Healthcare Flexible Spending Account,Life insurance, Long-term disability leave,Dependent daycare spending account,Tuition assistance/reimbursement, andSimple Steps (global well-being program).

The following benefits and additional compensation are available to all regular employees:Incentive plans, 401(k) plan plus employer contribution and match,Short-term disability,Paid time off,Paid holidays,Employee Stock Purchase Plan,Employee Assistance Program,Non-qualified Retirement Plan Supplement (subject to IRS earning minimums), andCapital Accumulation Plan (available to Vice Presidents and above, or subject to IRS earning minimums).

Regular employees are those who are not temporary, such as interns. Temporary employees are eligible for paid sick time, as required under applicable state law, and the Employee Stock Purchase Plan. Please note some of the above benefits may not apply to workers in Puerto Rico.

Further details are available at the link below:

Medtronic benefits and compensation plans

It is the policy of Medtronic to provide equal employment opportunity (EEO) to all persons regardless of age, color, national origin, citizenship status, physical or mental disability, race, religion, creed, gender, sex, sexual orientation, gender identity and/or expression, genetic information, marital status, status with regard to public assistance, veteran status, or any other characteristic protected by federal, state or local law. In addition, Medtronic will provide reasonable accommodations for qualified individuals with disabilities.


If you are applying to perform work for Medtronic, Inc. ("Medtronic") in any position which will involve performing at least two (2) hours of work on average each week within the unincorporated areas of Los Angeles County, you can findhere a list of all material job duties of the specific job position which Medtronic reasonably believes that criminal history may have a direct, adverse and negative relationship potentially resulting in the withdrawal of a conditional offer of employment. Medtronic will consider for employment qualified job applicants with arrest or conviction records in accordance with the Los Angeles County Fair Chance Ordinance for Employers and the California Fair Chance Act.


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