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Powertrain Calibration Engineer Jobs (NOW HIRING)

Engine Calibration Engineer

Plymouth, MI · On-site

$100K - $125K/yr

Bachelors degree in engineering related discipline - Mechanical Engineering Preferred * 5+ years of professional experience with diesel or gasoline engine and powertrain calibration * Strong ...

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Powertrain Calibration Engineer information

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How much do powertrain calibration engineer jobs pay per hour?

As of Sep 10, 2026, the average hourly pay for powertrain calibration engineer in the United States is $37.73, according to ZipRecruiter salary data. Most workers in this role earn between $31.25 and $42.31 per hour, depending on experience, location, and employer.

What is a powertrain calibration engineer?

Powertrain Calibration Engineers are specialized automotive engineers who develop and fine-tune the software and parameters that control a vehicle’s engine, transmission, and related systems. Their work ensures optimal performance, fuel efficiency, emissions compliance, and drivability. They use diagnostic tools and data analysis to test vehicles in various conditions, making adjustments to meet regulatory and customer requirements. These engineers often collaborate closely with design, testing, and manufacturing teams throughout the product development process.

What are the key skills and qualifications needed to thrive as a powertrain calibration engineer?

To thrive as a Powertrain Calibration Engineer, you need a solid background in mechanical or automotive engineering, along with expertise in engine performance, emissions, and vehicle dynamics. Familiarity with calibration software (such as ETAS INCA), data acquisition tools, and relevant automotive standards or certifications is typically required. Strong analytical thinking, problem-solving skills, and effective communication are vital for collaborating with cross-functional teams and interpreting complex test data. These skills ensure optimal powertrain performance, compliance with regulatory standards, and successful integration of new technologies in vehicles.

What are some typical challenges faced by powertrain calibration engineers during vehicle testing, and how are they addressed?

Powertrain Calibration Engineers often encounter challenges such as meeting stringent emissions regulations, ensuring optimal drivability, and balancing fuel efficiency with performance targets during vehicle testing. These challenges are addressed through iterative calibration cycles, extensive data analysis, and close collaboration with cross-functional teams like software developers and validation engineers. Regular test drives, both on test benches and on-road, help fine-tune calibration parameters to ensure compliance and customer satisfaction. Clear communication and adaptability are essential, as priorities may shift quickly based on test results and regulatory updates.

What is the difference between Powertrain Calibration Engineer vs Engine Calibration Engineer?

AspectPowertrain Calibration EngineerEngine Calibration Engineer
CredentialsBachelor's/Master's in Mechanical, Automotive, or Electrical Engineering; experience with calibration toolsBachelor's/Master's in Mechanical or Automotive Engineering; expertise in engine control systems
Work EnvironmentAutomotive OEMs, suppliers, testing labsEngine development labs, automotive manufacturers, testing facilities
Industry UsageDesigning and optimizing entire powertrain systems including engine, transmission, hybrid componentsFocusing specifically on engine control units and engine performance calibration

In summary, a Powertrain Calibration Engineer works on the overall vehicle powertrain system, including engine and transmission calibration, while an Engine Calibration Engineer specializes solely in engine control and performance. Both roles require similar technical skills and work environments but differ in scope and focus.

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Infographic showing various Powertrain Calibration Engineer job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 92% Full Time, 3% Part Time, and 4% Contract. Highlights an 85% Physical, 4% Hybrid, and 11% Remote job distribution, with an average salary of $78,487 per year, or $37.7 per hour.

Senior Calibration Engineer - Roush Power Systems

Livonia, MI • On-site

$97K - $134K/yr

Other

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted yesterday


Roush rating

7.6

Company rating: 7.6 out of 10

Based on 49 frontline employees who took The Breakroom Quiz


Job description

At Roush, we fuse technology and engineering to provide product development solutions to customers in a diverse range of industries. Widely recognized for providing engineering, testing, prototype, and manufacturing services to the transportation industry, Roush also provides significant support to the aerospace, defense and theme park industries. With over 2,400 employees in facilities throughout the United States, Europe, Asia, and South America, our unique combination of creativity and tenacity activates big ideas on a global stage.

Roush Power Systems manufactures and sells world-class power systems for the on-road and off-road market sectors focused on class 4-8 commercial vehicles, mobile off-road, and stationary off-road equipment.

The Senior Calibration Engineer will develop powertrain calibrations for future automotive products. The role will use software and control algorithms to develop calibrations in laboratory and on-road environments, and will analyze test results, develop and execute actions to provide solutions for issues. The Senior Calibration Engineer will also conduct in-vehicle calibration evaluations, perform climate and altitude testing, and mentor less experienced engineers. Timely authorization to work in the U.S. is required. This position is in Livonia, MI.

As a Senior Calibration Engineer, you will:
  • Utilize Original Equipment Manufacturer (OEM) software and control algorithms to develop calibrations in laboratory and on-road environments
  • Analyze test results, develop and execute actions to provide solutions for issues
  • Conduct in-vehicle calibration evaluations and provide expert powertrain function assessments
  • Perform hot and cold climate and high-altitude development testing to meet product objectives
  • Provide positive technical contributions and guidance in a project team environment, and mentor less experienced engineers
  • Prepare and deliver technical reports, and facilitate presentations to the group and customer management teams
  • Support the validation and release of the calibrations into production
To be considered as a Senior Calibration Engineer, you will need:
  • Bachelor of Science in mechanical, automotive, electrical engineering or similar field
  • Minimum four (4) years of hands-on powertrain calibration experience at an OEM or T1 supplier
  • Vehicle and dynamometer-based calibration development experience
  • Integrated Calibration and Application Tool (ETAS INCA) or Accurate Technologies, Inc. (ATI) Vision calibration tools experience
  • Matrix Laboratory (MATLAB), Simulink and software documentation experience
  • Knowledge and understanding of modern powertrain operation
  • Strong computer skills including Microsoft Office
  • Excellent verbal, written and interpersonal communication skills
  • Ability to function and perform effectively in a team environment
  • Must have valid driver’s license with safe driving record
A successful candidate may also have:
  • Ability to drive a manual transmission vehicle
  • Ability to get a CDL B with several endorsements
  • Major U.S. certified vehicle OEM control system experience
  • Gasoline engine calibration and development experience

Our full-time benefits include: medical, dental, vision, life insurance, earned sick time, STD, LTD, 401K, tuition reimbursement, paid vacation, paid holidays, and more.

If you share our passion for providing innovative solutions to complex challenges, we want you on our team.

Roush is an EO employer – Veterans/Disabled and other protected categories

If you need a reasonable accommodation for our employment application process due to disability, please contact Roush Talent Acquisition at 734-779-7087.

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