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Plastic Process Engineer Jobs (NOW HIRING)

Pexco

Plastics Process Engineer

Asheboro, NC · On-site

Design tooling and develop processes for mono and co-extrusion plastic profiles, tubes and secondary fabrication individually or with other Process Engineers. * Lead new tooling development process ...

MGS Mfg. Group, Inc

Process Engineer

Richfield, WI · On-site

As a Process Engineer at MGS, you will be responsible for the upkeep of equipment and processes to ... Aids in the development of plastic processing project instructions to ascertain test specifications ...

MGS Mfg. Group, Inc

Process Engineer

Richfield, WI · On-site

As a Process Engineer at MGS, you will be responsible for the upkeep of equipment and processes to ... Aids in the development of plastic processing project instructions to ascertain test specifications ...

MGS Mfg. Group, Inc

Process Engineer

Richfield, WI · On-site

As a Process Engineer at MGS, you will be responsiblefor the upkeep of equipment and processes to ... Aids in the development of plastic processing project instructions to ascertain test specifications ...

Pretium Packaging

Process Engineer Polyolefins

Are you a technically skilled and driven engineering professional with a passion for bringing new plastic products to life? Pretium Packaging is seeking a Process Engineer with a focus on Polyolefins ...

Applied Medical

Process Engineer

Lake Forest, CA · On-site

$71K - $80K/yr

Exposure to plastics manufacturing, component-level production, or contract manufacturing ... Process Engineer role offers an exciting opportunity to make scalable impact in medical ...

Applied Medical

Process Engineer

Lake Forest, CA · On-site

$71K - $80K/yr

Exposure to plastics manufacturing, component-level production, or contract manufacturing ... Process Engineer role offers an exciting opportunity to make scalable impact in medical ...

Applied Medical

Process Engineer

Lake Forest, CA · On-site

$71K/yr

Exposure to plastics manufacturing, component-level production, or contract manufacturing ... Process Engineer role offers an exciting opportunity to make scalable impact in medical ...

Novolex

Process Engineer

Connersville, IN

The Process Engineer will leverage data, process knowledge, and continuous improvement ... S. degree in Engineering - preferably with concentration in plastics/material science, or, in the ...

Pexco

Process Engineer - Plastic Extrusion

Athol, MA · On-site

Design tooling and develop processes for mono and co-extrusion plastic profiles, tubes and secondary fabrication individually or with other Process Engineers. * Lead new tooling development process ...

Novolex

Process Engineer

Connersville, IN · On-site

The Process Engineer will leverage data, process knowledge, and continuous improvement ... S. degree in Engineering - preferably with concentration in plastics/material science, or, in the ...

Genuine Search Group

Process Engineer

Saint Paul, MN · On-site

$90K - $110K/yr

Our client is a leader in the Plastic Injection Molding industry specializing in Medical Device and other custom manufactured parts. We are currently looking for a Process Engineer \ Location: St ...

Novolex

Process Engineer

Connersville, IN · On-site

The Process Engineer will leverage data, process knowledge, and continuous improvement ... S. degree in Engineering - preferably with concentration in plastics/material science, or, in the ...

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Plastic Process Engineer information

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$49.5K

$92K

$142.5K

How much do plastic process engineer jobs pay per year?

As of Jun 26, 2026, the average yearly pay for plastic process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Plastic Process Engineers in optimizing manufacturing processes?

Plastic Process Engineers often encounter challenges such as maintaining consistent product quality while scaling up production, troubleshooting equipment malfunctions, and minimizing material waste. They must continuously monitor and adjust processing parameters like temperature, pressure, and cycle time to ensure efficiency and compliance with specifications. Collaboration with design, quality, and maintenance teams is crucial to quickly resolve issues and implement process improvements. Staying updated with new materials and technologies also plays a key role in overcoming these challenges and advancing in the field.

What does a Plastic Process Engineer do?

A Plastic Process Engineer is responsible for designing, developing, and optimizing processes involved in the manufacturing of plastic products. They work with various types of plastic materials and molding technologies, such as injection molding, extrusion, and blow molding. Their duties often include troubleshooting production issues, improving process efficiency, ensuring product quality, and collaborating with design and production teams to implement best practices. They also play a key role in selecting materials, setting process parameters, and maintaining compliance with safety and environmental regulations.

What is the difference between Plastic Process Engineer vs Plastic Technician?

AspectPlastic Process EngineerPlastic Technician
CredentialsBachelor's degree in plastics engineering, chemical engineering, or related fieldTechnical diploma or associate degree in plastics technology or related field
Work EnvironmentDesign, optimize, and oversee manufacturing processes in production facilitiesOperate and maintain plastic processing equipment on the production floor
ResponsibilitiesProcess development, troubleshooting, and process improvementMachine setup, operation, and quality checks

The Plastic Process Engineer focuses on designing and improving plastic manufacturing processes, requiring a higher level of education and analytical skills. In contrast, the Plastic Technician handles day-to-day machine operation and maintenance. Both roles are essential in the plastics industry, but they differ in scope and responsibilities.

What are the key skills and qualifications needed to thrive as a Plastic Process Engineer, and why are they important?

To thrive as a Plastic Process Engineer, you need a solid background in chemical or mechanical engineering, polymer science, and process optimization, often backed by a relevant degree. Familiarity with CAD software, injection molding machines, statistical process control (SPC), and certifications like Six Sigma are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help you collaborate with cross-functional teams and drive continuous improvement. These competencies ensure efficient production, high product quality, and innovation in plastic manufacturing environments.
More about Plastic Process Engineer jobs
What cities are hiring for Plastic Process Engineer jobs? Cities with the most Plastic Process Engineer job openings:
What states have the most Plastic Process Engineer jobs? States with the most job openings for Plastic Process Engineer jobs include:
What job categories do people searching Plastic Process Engineer jobs look for? The top searched job categories for Plastic Process Engineer jobs are:
Plastic Process Engineer jobs near you
Infographic showing various Plastic Process Engineer job openings in the United States as of June 2026, with employment types broken down into 10% Internship, 80% Full Time, and 10% Part Time. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.
Plastics Process Engineer

Plastics Process Engineer

Pexco

Asheboro, NC • On-site

Full-time

Posted 4 days ago

Job description

JOB SUMMARY
This position is responsible for design and manufacture of profile extrusion tooling and development of custom processes with the objective of improving total quality, material usage and productivity. They will work closely with Manufacturing, QC, Materials, and Sales teams to achieve these common team objectives.
KEY RESPONSIBILITIES
  • Maintains compliance with the Company and plant safety policies and procedures.
  • Completes all annual training as required.
  • Design tooling and develop processes for mono and co-extrusion plastic profiles, tubes and secondary fabrication individually or with other Process Engineers.
  • Lead new tooling development process for the project assigned using hands-on approach to meet customer expectation with quality and on time delivery of samples.
  • Partners with other staff members; production, maintenance and QC to develop the process to get first article samples approved.
  • Coordinate the tooling needs for new products with Die Development, technicians, Production Manager and other involved in producing first article samples.
  • Oversee the tool making activities in the machine shop and ensure the tools produced by the machine shop can meet the design criteria and are up to the company's high standard for design and workmanship.
  • Serve in the role of systems analyst for the machine shop and coordinating the company's contact in this area with outside vendors.
  • Coordinate the tool making activities in the machine shop and work closely with other engineers and VP of Engineering to establish priorities for the shop to ensure that the tooling delivered to the line is complete.
  • Work with Supply Chain Manager to coordinate the procurement needs for the machine shop, including steel, other metals, and shop supplies.
  • Support other department and Pexco sites in their tooling needs. Actively seek ways to improvise process efficiencies by way of redevelopment in the shortest possible lead time and most effective design.
  • Troubleshoot process difficulties on daily basis and support production.
  • Work with Production Manager to coordinate a timely response to the need for rebuilding tooling or handling other special tooling needs that cannot be planned for in advance.
  • Work on continuous improvement projects for efficiencies & reduce scrap.
  • Plan, develop and coordinate tool development trials.
  • Maintain engineering database and documentation as required.
  • Think outside the box.
  • Perform other accountabilities as assigned.

QUALIFICATIONS
  • BS in Engineering
  • 3 - 5 years of plastic manufacturer experience, preferably with plastic extrusion die design and process development, or combination of education and experience.
  • Understand different plastic resins and processing.
  • Proficient usage of AutoCAD and CAD/CAM software.
  • Demonstrated experience managing multiple projects with keen attention to detail independently or with supervision.
  • Above average communication skills, both verbal and written.
  • Ability to read and interpret technical drawings
  • Working Knowledge of Microsoft Office based software (Word, Excel, Outlook, Teams)

Physical Demands:
  • Moving and lifting objects up to 50 lbs
  • Walking, standing on concrete 8+ hrs/day with safety boots/shoes on
  • Sitting/working at a workstation

Work Environment:
  • Manufacturing environment with machinery noise, occasional odors of coolant, oils and machined metals. Climate may be cold or hot depending on outside temperature.
  • Exposed to dust, odors, fumes and noise associated with the extrusion and fabrication manufacturing processes

The above statements are intended to describe the general nature and level of work being performed by people assigned to this position. They are not intended to be construed as an exhaustive list of all responsibilities, duties and skills required of personnel so classified.
Pexco (Parent Company) - www.pexco.com
Pexco is a leading component supplier across a variety of industrial end markets and applications with production facilities in the US, Mexico, and Canada. The Company is primarily engaged in designing and manufacturing not only extruded plastic (commodity to high-performance) tubes and profiles through an expansive twelve-site footprint but also specializes in the injection molding of high-performance polymer parts. In addition, Pexco offers a wide range of differentiated, value-added services, including design, prototyping, die building, sub-assembly, fabrication and supply chain management. Moreover, Pexco has developed deep expertise in processing PTFE rod, tube, sheet, tape, and pipe, as well as in rubber extrusion serving the RV and other industries.
Pexco's innovative products are utilized in fluid handling, electrical insulation, traffic safety, infrastructure, and lighting applications across aerospace & defense, medical, electronics & semiconductors, mobility, environmental testing, pharmaceuticals, food & beverage, and other high-growth end-markets. The Company sells directly to more than 2,000 customers, including OEMs and end-users, as well as through distribution in certain markets.
Pexco has built an industry-leading reputation through its focus on short-run products with rapid turnarounds, tight tolerances, material science expertise, and a high degree of operational complexity. The company has a proven track record of growing its core segments and entering attractive new verticals over time to gain an increased share of a $10 billion total addressable market.
Pexco's strategy is to consistently deliver compelling customer value within both our core and strategic market segments. Continuous improvement and ease of doing business (internal and external), remain a consistent operating theme for Pexco.
The above statements are intended to describe the general nature and level of work being performed by people assigned to this position. They are not intended to be construed as an exhaustive list of all responsibilities, duties and skills required of personnel so classified.
Pexco is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, citizenship, marital status, disability, gender identity or Veteran status.
Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.
Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.
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About Pexco

Sourced by ZipRecruiter

Industry

Plastics product manufacturing

Company size

501 - 1,000 Employees

Headquarters location

Johns Creek, GA, US

Year founded

1973

Social media

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