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Plastic Extrusion Process Engineer Jobs (NOW HIRING)

As a Senior Extrusion Process Engineer, you'll spearhead the design and enhancement of profile ... in plastic profile extrusion production, including optimizing extrusion processes and creating ...

New

As a Senior Extrusion Process Engineer, you'll spearhead the design and enhancement of profile ... in plastic profile extrusion production, including optimizing extrusion processes and creating ...

New

As a Senior Extrusion Process Engineer, you'll spearhead the design and enhancement of profile ... in plastic profile extrusion production, including optimizing extrusion processes and creating ...

New

Plastic Extrusion

Cadott, WI · On-site

$19 - $20/hr

Employees typically begin in packaging and quality functions while learning production processes ... Plastic extrusion experience preferred, but not required Strong attendance and dependable work ...

Showing results 41-60

Plastic Extrusion Process Engineer information

See salary details

$49.5K

$92K

$142.5K

How much do plastic extrusion process engineer jobs pay per year?

As of Sep 13, 2026, the average yearly pay for plastic extrusion process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What does a plastic extrusion process engineer do?

A Plastic Extrusion Process Engineer is responsible for designing, optimizing, and overseeing the manufacturing process where plastic materials are melted and formed into continuous profiles, such as pipes, sheets, or films. They work with production teams to ensure efficient operation of extrusion equipment, troubleshoot process issues, and maintain product quality. Their role also involves implementing process improvements, selecting appropriate materials, and ensuring that safety and regulatory standards are met.

What are some common challenges faced by a plastic extrusion process engineer, and how can they be addressed on the job?

Plastic Extrusion Process Engineers often encounter challenges such as maintaining consistent product quality, troubleshooting equipment malfunctions, and optimizing production efficiency. Variations in raw material properties or process parameters can affect final product specifications, requiring careful monitoring and adjustments. Collaborating closely with operators, quality assurance teams, and maintenance staff is crucial to quickly identify and resolve issues. Staying updated on the latest extrusion technologies and process control techniques can also help engineers proactively prevent problems and improve overall line performance.

What are the key skills and qualifications needed to thrive as a plastic extrusion process engineer, and why are they important?

To thrive as a Plastic Extrusion Process Engineer, you need a solid background in polymer science, process engineering, and manufacturing principles, typically supported by a degree in chemical, mechanical, or plastics engineering. Familiarity with extrusion machinery, CAD software, SPC systems, and often Six Sigma or Lean Manufacturing certifications is important. Strong problem-solving, attention to detail, and effective communication skills help engineers optimize processes and collaborate with cross-functional teams. These competencies are crucial for ensuring product quality, operational efficiency, and continuous improvement in plastic manufacturing environments.

What is the difference between Plastic Extrusion Process Engineer vs Plastic Manufacturing Technician?

AspectPlastic Extrusion Process EngineerPlastic Manufacturing Technician
CredentialsBachelor's degree in engineering or related fieldHigh school diploma or technical certification
Work EnvironmentDesign, optimize, and oversee extrusion processes in manufacturing plantsOperate and maintain extrusion machinery on the production floor
ResponsibilitiesProcess development, troubleshooting, and quality controlMachine setup, operation, and routine maintenance

The Plastic Extrusion Process Engineer focuses on process design, optimization, and troubleshooting to improve product quality and efficiency. In contrast, the Plastic Manufacturing Technician handles daily machine operation and maintenance. Both roles are essential in the extrusion industry but differ in scope and level of technical expertise.

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What cities are hiring for Plastic Extrusion Process Engineer jobs?

Cities with the most Plastic Extrusion Process Engineer job openings:

What are popular job titles related to Plastic Extrusion Process Engineer jobs?

For Plastic Extrusion Process Engineer jobs, the most frequently searched job titles are:

Infographic showing various Plastic Extrusion Process Engineer job openings in the United States as of September 2026, with employment types broken down into 1% As Needed, 77% Full Time, 18% Part Time, 3% Contract, and 1% Nights. Highlights an 89% Physical, 2% Hybrid, and 9% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.

Extrusion Processing Engineer

Allentown, PA • On-site

$76K - $86K/yr

Full-time

Medical, Retirement

Re-posted 17 days ago


Key responsibilities

  • Troubleshoot and optimize extrusion manufacturing processes to improve quality, efficiency, and performance.

  • Design and execute DOE (Design of Experiments) and Engineering Test Requests (ETRs).

  • Support process improvement, validation, and new product development projects.


Job description

Extrusion Processing Engineer
Company: B. Braun US Device Manufacturing LLC
Job Posting Location: Allentown, Pennsylvania, United States
Functional Area: Production
Working Model: Onsite
Days of Work: Wednesday, Tuesday, Friday, Thursday, Monday
Shift: 5X8
Relocation Available: No
Requisition ID: 11829
B. Braun Medical Inc., a leader in infusion therapy and pain management, develops, manufactures, and markets innovative medical products and services to the healthcare industry. Other key product areas include nutrition, pharmacy admixture and compounding, ostomy and wound care, and dialysis. The company is committed to eliminating preventable treatment errors and enhancing patient, clinician and environmental safety. B. Braun Medical is headquartered in Bethlehem, Pa., and is part of the B. Braun Group of Companies in the U.S., which includes B. Braun Interventional Systems, Aesculap® and CAPS®.
Globally, the B. Braun Group of Companies employs more than 64,000 employees in 64 countries. Guided by its Sharing Expertise® philosophy, B. Braun continuously exchanges knowledge with customers, partners and clinicians to address the critical issues of improving care and lowering costs. To learn more about B. Braun Medical, visit www.bbraunusa.com
Position Summary:
Join B. Braun, a global leader in healthcare, and play a key role in developing and optimizing the manufacturing processes behind life-saving medical products. We are seeking an Extrusion Process Engineer with a passion for plastics, extrusion technology, and continuous improvement to support innovative projects and drive operational excellence.
Responsibilities: Essential Duties
  • Troubleshoot and optimize extrusion manufacturing processes to improve quality, efficiency, and performance.
  • Design and execute DOE (Design of Experiments) and Engineering Test Requests (ETRs).
  • Lead and support process improvement, validation, and new product development projects.
  • Perform product and process validations on extrusion lines and injection molding equipment.
  • Analyze manufacturing data and identify opportunities for process optimization.
  • Collaborate with cross-functional teams, suppliers, and external vendors to implement engineering solutions.
  • Support equipment, tooling, and mold design activities.
  • Develop and maintain technical documentation, procedures, and engineering reports.

Required Qualifications
  • Bachelor's Degree in Engineering.
  • 2+ years of engineering experience in a manufacturing environment.
  • Strong problem-solving and analytical skills.
  • Ability to manage multiple projects and drive results with minimal supervision.
  • Willingness to travel domestically, with occasional international travel.

Preferred Qualifications
  • B.S. in Plastics or Polymer Engineering.
  • Experience with plastic part design, extrusion, and injection molding processes.
  • Knowledge of mold design and mold shop manufacturing processes.
  • Experience working with tooling vendors and external suppliers.
  • Proficiency with AutoCAD, SolidWorks, and CAD/CAM software.

Why B. Braun?
  • Work on products that improve patient lives around the world.
  • Be part of an innovative engineering team focused on advanced manufacturing technologies.
  • Gain exposure to cutting-edge extrusion and plastic-processing technologies.
  • Enjoy opportunities for professional growth, technical development, and career advancement.
  • Competitive compensation and comprehensive benefits package.

Make an Impact
If you're passionate about engineering, process improvement, and advanced plastics manufacturing, we'd love to hear from you. Apply today and help drive innovation at B. Braun.
Salary Range: $76,600 - $86,600
The targeted range for this role takes into account a range of factors that are considered when making compensation and hiring decisions; included but not limited to: skill sets; experience and training; licensure and certifications; and other business and organizational needs. The disclosed range estimate has not been adjusted for the applicable geographic differential associated with the location at which the position may be filled. Compensation decisions are dependent on the facts and circumstances of each case. The range provided is a reasonable estimate.
B. Braun offers an excellent benefits package, which includes healthcare, a 401(k) plan, and tuition reimbursement. To learn more about B. Braun and our safety healthcare products or view a listing of our employment opportunities, please visit us on the internet at www.bbraunusa.com.
Through its "Sharing Expertise®" initiative, B. Braun promotes best practices for continuous improvement of healthcare products and services.
We are an equal opportunity employer. We evaluate applications without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, pregnancy, genetic information, disability, status as a protected veteran, or any other protected characteristic. Know Your Rights: Workplace Discrimination is Illegal, click here.