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Plastic Extrusion Process Engineer Jobs (NOW HIRING)

Laborup

Plastic Extrusion Technician

Knoxville, TN

$25 - $32/hr

... processes as needed. * Startup & Commissioning Support - Work directly with external OEMs and engineering teams to learn new equipment during installation and startup; become a subject matter expert ...

Laborup

Plastic Extrusion Technician

Knoxville, TN · On-site

$25 - $32/hr

... processes as needed. * Startup & Commissioning Support - Work directly with external OEMs and engineering teams to learn new equipment during installation and startup; become a subject matter expert ...

Laborup

Plastic Extrusion Technician

Jefferson City, TN

$25 - $32/hr

... processes as needed. * Startup & Commissioning Support - Work directly with external OEMs and engineering teams to learn new equipment during installation and startup; become a subject matter expert ...

Laborup

Plastic Extrusion Technician

Knoxville, TN · On-site

$25 - $32/hr

... processes as needed. * Startup & Commissioning Support - Work directly with external OEMs and engineering teams to learn new equipment during installation and startup; become a subject matter expert ...

Laborup

Plastic Extrusion Technician

Jefferson City, TN · On-site

$25 - $32/hr

... processes as needed. * Startup & Commissioning Support - Work directly with external OEMs and engineering teams to learn new equipment during installation and startup; become a subject matter expert ...

Laborup

Plastic Extrusion Technician

Jefferson City, TN · On-site

$25 - $32/hr

... processes as needed. * Startup & Commissioning Support - Work directly with external OEMs and engineering teams to learn new equipment during installation and startup; become a subject matter expert ...

Sealed Air Corporation

Process Engineer

Simpsonville, SC

$81.90K - $145.34K/yr

As a Process Engineer, you will serve as the technical owner of polymer film extrusion processes ... Experience with blown film, cast film, flexible packaging, or plastics extrusion processes ...

Sealed Air Corporation

Process Engineer

Simpsonville, SC · On-site

$81.90K - $145.34K/yr

As a Process Engineer, you will serve as the technical owner of polymer film extrusion processes ... Experience with blown film, cast film, flexible packaging, or plastics extrusion processes ...

Sealed Air Corporation

Process Engineer

Simpsonville, SC · On-site

$81.90K - $145.34K/yr

As a Process Engineer, you will serve as the technical owner of polymer film extrusion processes ... Experience with blown film, cast film, flexible packaging, or plastics extrusion processes ...

Sealed Air Corporation

Process Engineer

Simpsonville, SC

$81.90K - $145.34K/yr

As a Process Engineer, you will serve as the technical owner of polymer film extrusion processes ... Experience with blown film, cast film, flexible packaging, or plastics extrusion processes ...

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$49.5K

$92K

$142.5K

How much do plastic extrusion process engineer jobs pay per year?

As of May 31, 2026, the average yearly pay for plastic extrusion process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Plastic Extrusion Process Engineer, and why are they important?

To thrive as a Plastic Extrusion Process Engineer, you need a solid background in polymer science, process engineering, and manufacturing principles, typically supported by a degree in chemical, mechanical, or plastics engineering. Familiarity with extrusion machinery, CAD software, SPC systems, and often Six Sigma or Lean Manufacturing certifications is important. Strong problem-solving, attention to detail, and effective communication skills help engineers optimize processes and collaborate with cross-functional teams. These competencies are crucial for ensuring product quality, operational efficiency, and continuous improvement in plastic manufacturing environments.

What are some common challenges faced by a Plastic Extrusion Process Engineer, and how can they be addressed on the job?

Plastic Extrusion Process Engineers often encounter challenges such as maintaining consistent product quality, troubleshooting equipment malfunctions, and optimizing production efficiency. Variations in raw material properties or process parameters can affect final product specifications, requiring careful monitoring and adjustments. Collaborating closely with operators, quality assurance teams, and maintenance staff is crucial to quickly identify and resolve issues. Staying updated on the latest extrusion technologies and process control techniques can also help engineers proactively prevent problems and improve overall line performance.

What does a Plastic Extrusion Process Engineer do?

A Plastic Extrusion Process Engineer is responsible for designing, optimizing, and overseeing the manufacturing process where plastic materials are melted and formed into continuous profiles, such as pipes, sheets, or films. They work with production teams to ensure efficient operation of extrusion equipment, troubleshoot process issues, and maintain product quality. Their role also involves implementing process improvements, selecting appropriate materials, and ensuring that safety and regulatory standards are met.

What is the difference between Plastic Extrusion Process Engineer vs Plastic Manufacturing Technician?

AspectPlastic Extrusion Process EngineerPlastic Manufacturing Technician
CredentialsBachelor's degree in engineering or related fieldHigh school diploma or technical certification
Work EnvironmentDesign, optimize, and oversee extrusion processes in manufacturing plantsOperate and maintain extrusion machinery on the production floor
ResponsibilitiesProcess development, troubleshooting, and quality controlMachine setup, operation, and routine maintenance

The Plastic Extrusion Process Engineer focuses on process design, optimization, and troubleshooting to improve product quality and efficiency. In contrast, the Plastic Manufacturing Technician handles daily machine operation and maintenance. Both roles are essential in the extrusion industry but differ in scope and level of technical expertise.

More about Plastic Extrusion Process Engineer jobs
What cities are hiring for Plastic Extrusion Process Engineer jobs? Cities with the most Plastic Extrusion Process Engineer job openings:
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Plastic Extrusion Process Engineer jobs near you
Infographic showing various Plastic Extrusion Process Engineer job openings in the United States as of May 2026, with employment types broken down into 15% Locum Tenens, 54% Full Time, 8% Part Time, and 23% Temporary. Highlights an 84% Physical, 5% Hybrid, and 11% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.
Extrusion Process Engineer

Extrusion Process Engineer

Tangent Technologies, LLC

Montgomery, IL

$87K - $115K/yr

Other

Posted 11 days ago

Job description

Description

Perform daily work necessary to support Extrusion processes, associates and equipment. Tasks include but not limited to changeover, troubleshooting, preventative maintenance, SOC's, continuous improvement problem solving and training. Must be able to support operations in all facets.

Requirements

ROLE AND RESPONSIBILITIES

Support and maintain all policies of the company including but not limited to Quality, Health & Safety Requirements, and Continuous Improvement methodology.

Must possess 3 plus years of extrusion processing experience.

Understanding of molds/ tooling design and function

Monitor SOC's and process controls, adjust and document changes along with communication to Supervisor and Quality

Monitor daily regrind to percentages, staging and establish reduction actions on generation

Perform tooling set ups, changeovers, color changes, processing, downstream and start-ups.

Develop audit system to monitor and address process/ tooling variances and develop countermeasures

Ability to use problem solving tools with Team utilizing 5 Why, Fishbone and capture in A3 document

Perform 1st article and in-process checks to validate sustained control

Develop and maintain spare tooling, equipment upgrade matrix to track required work and tooling

Perform annual and new-hires training to establish cross-functional team skills

Participate, coordinate and perform preventative Maintenance on tooling.

Maintain tooling, run and SOC records for line, mold and SKU's.

Ability to support and work different schedules to support 24-hour operation.

Conduct problem solving when 2 consecutive RED hours occur relating to process/ tooling

Perform PQP on processes as required along with developing of new process standard.

Lead problem solving workshops and Kaizen events.

Maintain allowable standards on purging lbs and techniques and look for ways to reduce material loss.

Ability to troubleshoot equipment to resolution and share knowledge

Ability to maintain all documentation and perform annual review for revisions/ validation

Other duties as assigned


REQUIRED SKILLS/ABILITIES

Tooling knowledge

Mechanical aptitude

Basic Computer skills

Basic SPC and Quality knowledge

Knowledge of inspection techniques and documentation


EDUCATION AND EXPERIENCE

Associates Degree or higher in Engineering or related field

3-5 years process extrusion processing experience 


PHYSICAL REQUIREMENTS 

Works in manufacturing environment. 

Exposed to moderate to high noise levels. 

Must be able to lift up to 50 lbs. repetitively.

Apply