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Plastic Extrusion Process Engineer Jobs (NOW HIRING)

Zeus Company, Inc.

Process Engineer

Branchburg, NJ

$120K/yr

The Process Engineer troubleshoots materials, processes, and tooling production issues in plastic extrusion environment. Responsibilities Work closely with Production Managers to resolve ongoing ...

Zeus

Process Engineer

Branchburg, NJ

$120K/yr

The Process Engineer troubleshoots materials, processes, and tooling production issues in plastic extrusion environment. Responsibilities Work closely with Production Managers to resolve ongoing ...

Zeus Company, Inc.

Process Engineer

Branchburg, NJ · On-site

$120K/yr

The Process Engineer troubleshoots materials, processes, and tooling production issues in plastic extrusion environment. Responsibilities • Work closely with Production Managers to resolve ongoing ...

Medtronic

Sr. Materials Engineer - Extrusion

Beverly, MA · On-site

$108K - $163K/yr

Requires a Master's degree in Mechanical, Materials, or Plastics Engineering or related engineering field and two (2) years of experience as a materials or extrusion process engineer or related ...

Boydcorp

Extrusion Set-Up Technician

Elkhart, KS

$15.75 - $20/hr

Position Summary The Set-Up Technician plays a crucial role in the extrusion production process and ... Familiar with standard concepts, practices, and procedures of plastic extrusion * Strong ...

Sealed Air Corporation

Process Engineer

Simpsonville, SC · On-site

$81K - $145K/yr

As a Process Engineer, you will serve as the technical owner of polymer film extrusion processes ... Experience with blown film, cast film, flexible packaging, or plastics extrusion processes ...

Sealed Air Corporation

Process Engineer

Simpsonville, SC · On-site

$81K - $145K/yr

As a Process Engineer, you will serve as the technical owner of polymer film extrusion processes ... Experience with blown film, cast film, flexible packaging, or plastics extrusion processes ...

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Plastic Extrusion Process Engineer information

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$49.5K

$92K

$142.5K

How much do plastic extrusion process engineer jobs pay per year?

As of Jun 21, 2026, the average yearly pay for plastic extrusion process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What are some common challenges faced by a Plastic Extrusion Process Engineer, and how can they be addressed on the job?

Plastic Extrusion Process Engineers often encounter challenges such as maintaining consistent product quality, troubleshooting equipment malfunctions, and optimizing production efficiency. Variations in raw material properties or process parameters can affect final product specifications, requiring careful monitoring and adjustments. Collaborating closely with operators, quality assurance teams, and maintenance staff is crucial to quickly identify and resolve issues. Staying updated on the latest extrusion technologies and process control techniques can also help engineers proactively prevent problems and improve overall line performance.

What does a Plastic Extrusion Process Engineer do?

A Plastic Extrusion Process Engineer is responsible for designing, optimizing, and overseeing the manufacturing process where plastic materials are melted and formed into continuous profiles, such as pipes, sheets, or films. They work with production teams to ensure efficient operation of extrusion equipment, troubleshoot process issues, and maintain product quality. Their role also involves implementing process improvements, selecting appropriate materials, and ensuring that safety and regulatory standards are met.

What is the difference between Plastic Extrusion Process Engineer vs Plastic Manufacturing Technician?

AspectPlastic Extrusion Process EngineerPlastic Manufacturing Technician
CredentialsBachelor's degree in engineering or related fieldHigh school diploma or technical certification
Work EnvironmentDesign, optimize, and oversee extrusion processes in manufacturing plantsOperate and maintain extrusion machinery on the production floor
ResponsibilitiesProcess development, troubleshooting, and quality controlMachine setup, operation, and routine maintenance

The Plastic Extrusion Process Engineer focuses on process design, optimization, and troubleshooting to improve product quality and efficiency. In contrast, the Plastic Manufacturing Technician handles daily machine operation and maintenance. Both roles are essential in the extrusion industry but differ in scope and level of technical expertise.

What are the key skills and qualifications needed to thrive as a Plastic Extrusion Process Engineer, and why are they important?

To thrive as a Plastic Extrusion Process Engineer, you need a solid background in polymer science, process engineering, and manufacturing principles, typically supported by a degree in chemical, mechanical, or plastics engineering. Familiarity with extrusion machinery, CAD software, SPC systems, and often Six Sigma or Lean Manufacturing certifications is important. Strong problem-solving, attention to detail, and effective communication skills help engineers optimize processes and collaborate with cross-functional teams. These competencies are crucial for ensuring product quality, operational efficiency, and continuous improvement in plastic manufacturing environments.
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Plastic Extrusion Process Engineer jobs near you
Infographic showing various Plastic Extrusion Process Engineer job openings in the United States as of June 2026, with employment types broken down into 36% Locum Tenens, 7% Internship, 12% Full Time, 13% Part Time, 29% Temporary, and 3% Nights. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.

Senior Extrusion Tooling Engineer / Plastic Profile Specialist

Impact Solutions LLC

Kohler, WI • On-site

$90K/yr

Full-time

Posted 25 days ago

Job description

Senior Extrusion Tooling Engineer / Plastic Profile Specialist


Up to $90,000 Base Salary • Kohler, WI Area • 100% Onsite (Direct Growth Track) Join a thriving, ISO-certified plastics manufacturing leader with a 20-year average employee tenure Take technical ownership of complex, multi-polymer tool development using state-of-the-art design technology


  • EXPERIENCE 3+ Years of Dedicated Success Designing and Engineering Profile, Co-Extrusion, and Tri-Extrusion Tooling
  • TECHNICAL MASTERY Strong background in extrusion processing and hands-on tool tuning/troubleshooting
  • SOFTWARE Active proficiency with Mastercam and Fusion 360 for high-precision design and tool pathing
  • COMPENSATION Up to $90,000 Base Salary (Depending on technical depth) + Premium Corporate Benefits Package
  • WORK TYPE Full-Time, Permanent, W-2 (100% Onsite role with exceptional corporate flexibility)
  • GROWTH PATH Strategic role designed with a direct path to a Department Head/Leadership position if desired
  • LOCATION Kohler, WI area (Must reside within a 45-minute drive of the facility; No relocation assistance available)
  • COMPLIANCE Must be a United States Citizen or Green Card holder

If you are a specialized tooling engineer who wants to escape rigid corporate politics and plant your roots in a technologically advanced, stable, and deeply flexible environment, this lead seat is built for you. Our client is a premier, ISO-certified custom plastics manufacturer that designs and engineers high-performance extrusion products for a highly diversified global customer base. Because they serve a wide array of resilient macro-industries, the company enjoys complete economic stability and continuous year-over-year growth.

Profits are heavily and transparently reinvested back into the facility, ensuring you are always working with current, cutting-edge software and equipment. The culture is fiercely employee-friendly, resulting in an astounding average staff tenure of 20 years. This newly created position is open due to expanding market demand and offers a clear, structured runway to step into a Department Head position, allowing you to build and lead a team over time.


What You Will Be Doing
  • Engineering custom plastic extrusion tooling and complex die geometries for specialized profile extrusion, co-extrusion, and tri-extrusion applications
  • Directing and managing the full lifecycle of tooling assets—from initial concept design and building to physical modification, deployment, and ongoing maintenance
  • Partnering directly with production floor teams to troubleshoot complex processing variables, optimize melt streams, and improve throughput efficiencies
  • Providing high-level technical guidance, documentation, and hands-on assistance to machine operators, setup technicians, and internal toolmakers
  • Adjusting, tuning, and optimizing extrusion tooling and calibration components during development phases to ensure 100% part conformance to precise client dimensions
What We Are Looking For
  • Tooling Precision: 3 or more years of dedicated professional experience designing profile extrusion, co-extrusion, and tri-extrusion tooling from scratch
  • Processing Acumen: A minimum of 3 years of hands-on extrusion processing experience, giving you a deep mechanical understanding of how die designs affect plastic flow and physical part properties
  • Software Fluency: Solid background utilizing Mastercam and Fusion 360 to generate precise 3D data and streamlined tooling parameters
  • Professional Reliability: A rock-solid, dependable work history that demonstrates career longevity and multi-year commitments at prior employers
  • Leadership Mindset: A proactive, team-oriented communicator who can easily collaborate across engineering, tooling, and shop-floor manufacturing grids


Please apply here or at impactsolutions.com/opportunities where you can see and apply for any of our open positions.