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Phd Process Development Engineer Jobs (NOW HIRING)

Actalent

Process Development Engineer

Maple Grove, MN · On-site

$53 - $65/hr

Process Development Engineer We are seeking a Process Development Engineer to support the development, validation, and transfer of manufacturing processes for valve-based medical devices and ...

Eastman

Process Development Engineer

Fieldale, VA · On-site

Description This posting is for a Process Development Engineer in the Performance Films Technology Organization at Eastman Chemical Company located in Martinsville, VA. Individual will be primarily ...

Eastman

Process Development Engineer

Martinsville, VA · On-site

Description This posting is for a Process Development Engineer in the Performance Films Technology Organization at Eastman Chemical Company located in Martinsville, VA. Individual will be primarily ...

Corteva, Inc.

## Formulation Process Development EngineerApplylocations: Indianapolis, Indiana, United Statestime ... Education:*** * BS, MS or PhD in chemical engineering, mechanical engineering, material science, or ...

MonoSol

Senior Process Development Engineer

Chicago, IL · On-site

$107K - $138K/yr

The Senior Process Development Engineer is responsible for leading complex process research and ... Master's or PhD preferred). Typically 5+ years of experience in process R&D, scale-up, or ...

EQVAL

Process Development Engineer

Dorado, PR · On-site

We are seeking Process Development Engineers that will supports the development, validation, and implementation of new manufacturing processes. The role involves documentation generation, process ...

Corning

Process Development Engineer

Wilmington, NC · On-site

$85K - $117K/yr

Corning's Optical Communications division is seeking a Process Development Engineer to design, develop, and industrialize optical fiber manufacturing platforms. In this role, you'll apply engineering ...

Wolframmfg

Process Development Engineer

Austin, TX · On-site

$115K - $125K/yr

The Role We are hiring a highly experienced Process Development Engineer to work directly alongside our Engineering Director. This hire is about capacity: more parts, more fun, more processes and ...

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Phd Process Development Engineer information

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$45.5K

$101.6K

$152.5K

How much do phd process development engineer jobs pay per year?

As of Sep 13, 2026, the average yearly pay for phd process development engineer in the United States is $101,612.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,500.00 and $119,000.00 per year, depending on experience, location, and employer.

What is a PhD process development engineer?

A PhD Process Development Engineer is a specialized engineer who holds a doctoral degree and focuses on designing, optimizing, and scaling up manufacturing processes, often in industries like pharmaceuticals, chemicals, or biotechnology. They apply advanced scientific and engineering principles to develop new processes or improve existing ones to increase efficiency, safety, and product quality. Their work often involves experimental design, data analysis, and collaboration with multidisciplinary teams to bring innovations from the lab to full-scale production. They may also contribute to technical documentation, regulatory submissions, and technology transfer activities.

What are the key skills and qualifications needed to thrive as a PhD process development engineer?

A PhD Process Development Engineer typically needs an advanced degree in chemical engineering or a related field, with strong expertise in process design, optimization, and data analysis. Familiarity with simulation software (e.g., Aspen Plus, MATLAB), laboratory-scale and pilot-scale equipment, and knowledge of regulatory standards are important technical qualifications. Strong problem-solving abilities, effective communication, and project management skills help individuals excel in cross-functional teams. These competencies are crucial for developing scalable, efficient processes that meet quality and safety standards in manufacturing or research environments.

What are some common challenges faced by PhD process development engineers when scaling up laboratory processes to full production?

PhD Process Development Engineers often encounter challenges such as translating small-scale lab results to large-scale production while maintaining product quality and process efficiency. Variations in raw materials, equipment limitations, and regulatory compliance can introduce unexpected complexities. Collaborating closely with cross-functional teams—including manufacturing, quality assurance, and R&D—is essential to troubleshoot issues and implement robust solutions. Strong problem-solving skills and adaptability are key to navigating these challenges and ensuring successful process scale-up.

What are popular job titles related to Phd Process Development Engineer jobs?

For Phd Process Development Engineer jobs, the most frequently searched job titles are:

Infographic showing various Phd Process Development Engineer job openings in the United States as of September 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $101,612 per year, or $48.9 per hour.

Process Development Engineer

Dorado, PR

Technical and Engineering Consulting
See more jobs at Technical and Engineering Consultingexternal

Full-time

Re-posted 6 days ago

Job description

About the Role

We are seeking an experienced Process Development Engineer to support the development, validation, optimization, and implementation of manufacturing processes within a highly regulated manufacturing environment. The selected professional will collaborate with cross-functional teams to develop robust manufacturing processes, qualify equipment, generate technical documentation, and support new product introductions while ensuring compliance with FDA and quality system requirements.

This position is ideal for engineers who enjoy working in fast-paced manufacturing environments where technical problem solving, continuous improvement, and process innovation are critical to success.

Key Responsibilities
  • Lead and support equipment qualification activities including IQ, OQ, PQ, and Process Performance Qualification (PPQ).
  • Develop validation protocols, reports, and Master Validation Plans.
  • Design and implement in-process and receiving inspection systems for new products and manufacturing processes.
  • Prepare technical documentation including:
    • Equipment evaluations
    • Preventive Maintenance (PM) procedures
    • Calibration procedures
    • Manufacturing work instructions
  • Manage process development projects from concept through implementation.
  • Partner with Manufacturing, Quality, Engineering, Automation, and Operations teams to ensure successful project execution.
  • Apply engineering tools including:
    • Design of Experiments (DOE)
    • PFMEA
    • Risk Analysis
    • Root Cause Investigations
  • Support process characterization, optimization, troubleshooting, and continuous improvement initiatives.
  • Work with advanced manufacturing technologies including:
    • Laser welding
    • Heat bonding
    • Injection molding
    • Vision inspection systems
    • Automated equipment (PLC, Servo Systems, Pneumatics, Sensors)
  • Support New Product Introduction (NPI) and process scale-up activities.
  • Ensure compliance with FDA regulations, GMP requirements, and company quality systems.
Minimum Qualifications
  • Bachelor's Degree in Mechanical Engineering or Electrical Engineering.
  • 5-7 years of manufacturing or quality engineering experience within an FDA-regulated industry.
  • Experience in Medical Devices, Pharmaceutical, Biotechnology, or Diagnostics manufacturing.
  • Strong knowledge of:
    • Equipment Qualification (IQ/OQ/PQ)
    • Process Validation
    • DOE
    • PFMEA
    • CAPA
    • Root Cause Analysis
  • Experience developing technical documentation and validation deliverables.
  • Working knowledge of:
    • 21 CFR Part 820
    • GMP
    • ISO 13485
  • Experience supporting automated manufacturing equipment and production systems.
Preferred Qualifications
  • Experience supporting New Product Introduction (NPI).
  • Experience with automated manufacturing technologies.
  • Knowledge of tooling, fixtures, and test method development.
  • Strong project management and technical leadership skills.
  • Excellent communication and cross-functional collaboration abilities.
What We're Looking For

The ideal candidate is:

  • Analytical and detail-oriented
  • Strong technical problem solver
  • Self-driven and proactive
  • Comfortable working with multidisciplinary teams
  • Committed to quality and continuous improvement
  • Able to manage multiple priorities in a fast-paced manufacturing environment
Quality Commitment

The selected candidate will demonstrate a strong commitment to patient safety, product quality, regulatory compliance, and documentation excellence while supporting all applicable Quality System requirements.

Apply