Job Summary:
We are seeking an Optical Systems Automation Engineer to design, implement, and maintain automated systems for optical alignment, calibration, and test of imaging and optical assemblies. This role bridges optics, motion control, machine vision, and software, enabling scalable, repeatable, and high-yield manufacturing of optical systems and camera modules.
Essential Duties and Responsibilities:
Optical Automation & Alignment
โข Design and implement automated optical alignment systems (active and passive)
โข Develop focus, centering, tilt, and spacing alignment algorithms
โข Integrate cameras, light sources, collimators, targets, and metrology tools
โข Optimize alignment speed, accuracy, and yield for production use
Test & Calibration Systems
โข Develop automated optical test stations (MTF, SFR, distortion, FOV, CRA, focus)
โข Implement calibration routines for imaging systems and optical assemblies
โข Automate pass/fail criteria, data capture, and traceability
โข Support thermal, vibration, and environmental test automation as needed
Software & Controls
โข Develop automation software (Python, C/C++, LabVIEW, or similar)
โข Interface with motion controllers, PLCs, frame grabbers, and DAQ hardware
โข Implement closed-loop optimization using image-based feedback
โข Develop GUIs and operator workflows for manufacturing environments
Manufacturing Integration
โข Transition automation from lab to pilot line to production
โข Support yield improvement, cycle time reduction, and process stabilization
โข Develop fixtures, tooling, and work instructions
โข Support GR&R, Cp/Cpk, and process capability studies
Cross-Functional Collaboration
โข Work closely with optical design, camera systems, mechanical, and quality teams
โข Support DFM/DFA decisions related to optical tolerances and assembly strategy
โข Troubleshoot optical, mechanical, and software issues in production
Education, Skills and Experience:
โข Bachelorโs or Masterโs degree in Optical Engineering, Physics, Mechatronics, Robotics, or related field
โข 5+ years experience in optical systems automation or optical manufacturing
โข Strong knowledge of optical fabrication, coatings, assembly, and testing methods.
โข Familiarity with optical design software (Zemax, Code V) or metrology systems (interferometry, profilometry, MTF testing).
โข U.S. citizenship or permanent residency required (ITAR compliance).
โข Strong understanding of Optical alignment principles and tolerancing, Imaging performance metrics (MTF/SFR, distortion, focus), Motion control systems (stages, encoders, actuators).