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Are you looking to power the next leap in the exciting world of advanced electronics? Do you want to help solve problems that drive success in the rapidly evolving technology and connectivity landscape? Then bring your problem-solving, passion, and creativity to help us power the next leap in electronics.

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R&D Kapton Semi-Works Engineer

We are looking for an R&D Process and Mechanical Integrity Engineer withtechnical skillsto support the Kapton Semi-Works casting process and new formulations development for Qnity R&D electronic materials business.

Identifies, assesses, and develops engineering concepts and/or technologies to provide solutions for the KSW process. Evaluates technical process problems and executes capex/cost projects. Implements continuous improvement initiatives to run and maintain operability for the KSW process. Demonstrates leadership skills for the development and/or application of new products, processing techniques, and day-to-day trouble shooting.

Capable of supporting multiple programs. The main objective of this role is to work with a broad team of casting operations, maintenance, and research personnel progressing new product casting along with small lot commercial sales. Must be able to assist with transferring technology from pilot to full scale manufacturing.

Functional Responsibilities

• Participate in the product development team as a film process engineer. This will include planning, executing, and analyzing various trials on two Polyimide film casting processes.
• Contribute to the execution and improvement of the site's safety and Process Safety Management systems (PSM element responsibilities).
• Understand the polyimide formulation, slurry dispersions, thermal casting, chemical casting, die flow rheology, organic solvent drying, film web handling, and high temperature oven tentering.
• Collaborate with the research scientist for new formulation scale-up.
• Implement programs to improve quality and product performance.
• Needs to be capable of solving problems or addressing immediate issues for the product development team that will contribute to functionality of the manufacturing process.
• Network with site engineering technical resources throughout Circleville to use the best available technologies to support production.
• Provide on-call support for researchers or small-scale production film processing.
• Provide support to the KSW process to improve higher production yields, improve film quality, and support casting operations.
• Basic understanding of multiple polymer feed block and die technologies.
• Supports Circleville site improvement initiatives through leadership and participation on site PSM element teams.
• Participates in 1st and 2nd party annual or three-year cyclic PSM element audits

Know-How/Experience

• Minimum BS in Chemical or Mechanical Engineering.
• Experience (minimum 5+ years) in web handling and film process technology
• Experience in process/product development.
• Excellent problem-solving ability.
• Strong interpersonal skills.
• Skilled in MS Office.
• Green Six Sigma methodology.

Preferred Certifications/Training

• Management of Change (MOC-S/T) major and minor Capex/Cost project execution
• Process Start up Safety Reviews (PSSR)
• PSM Process Technology (PT) - Managing Process Hazards
• Machine Safety Risk Assessment trained and/or participate on review teams
• SIS/SIF Safety Interlock Systems/Safety Interlock Function
• PSM I Process Safety & Risk Management Certified
• PSM II Assessing & Managing Process Hazards Certified
• Process Hazard Analysis (PHA) In-Depth Leadership Resource
• Root Cause Failure Analysis (RCFA) Facilitator Certified
• Mechanical Integrity MI/Quality Assurance (QA)

Knowledge of Instrumentation/Software

• Experience in 3D E-Drawings/SolidWorks, plus understanding of electrical, mechanical, and civil drawings
• Basic understanding of Laboratory Analytical equipment to support film property targets. Polymer pumps, tanks, and drives configuration
• Polymer casting (multiple die design experience) - flow modeling, die gap adjustment, die modifications, etc.
• Batch mixer processes - Large scale (~50-100 gallon) Batch Reaction Vessels
• Continuous finishing processes experience
• Microscopy defect identification, layer thickness, and filler dispersion analysis
• Particle size analysis (PSA) - basic operations and data interpretation
• Karl Fischer - Water content measurement
• Instron/MTS Equipment
• Tensile Stress/Strain/Percent Elongation

• Initiation Tear Strength (Graves Tears)
• Adhesion Strength (German Wheel)
• Percent Solids - PAA, filler loading content, etc.

Accountability

• Participation in site safety programs.
• Deliver on project goals and on time deadlines.
• Develop as a process engineering resource to contribute to multiple R&D sub areas (Casting, Chemical, Tentering, Mix sheds, etc.)
• Troubleshooting of product technical issues day-to-day.
• Identify, gain approval, and complete programs to significantly improve yield, quality, and/or production efficiency.

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Qnity is an equal opportunity employer. Qualified applicants will be considered without regard to race, color, religion, creed, sex, sexual orientation, gender identity, marital status, national origin, age, veteran status, disability or any other protected class. If you need a reasonable accommodation to search or apply for a position, please visit ourAccessibility Page for Contact Information.

Qnity offers a comprehensive pay and benefits package. To learn more visit the Compensation and Benefits page.

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