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Molding Engineer Jobs in Alabama (NOW HIRING)

SAIC

Senior Mechanical Manufacturing Engineer

Huntsville, AL · On-site

$89K - $122K/yr

Evaluate and improve machining, welding, sheet-metal fabrication, casting, molding, coating ... Mentor junior engineers and technicians and provide technical leadership across cross-functional ...

SAIC

Senior Mechanical Manufacturing Engineer

Huntsville, AL · On-site

$89K - $122K/yr

Evaluate and improve machining, welding, sheet-metal fabrication, casting, molding, coating ... Mentor junior engineers and technicians and provide technical leadership across cross-functional ...

Doncasters

Mold Handler

Oxford, AL · On-site

$14.25 - $17.25/hr

Whether you're developing precision-engineered components, running world-class manufacturing ... melt, molding, and production teams to minimize downtime. * Follow foundry safety procedures and ...

Tenneco

Manufacturing Engineer

Athens, AL · On-site

$70K - $90K/yr

CQI-30 Mix and Molding - Assessor shall possess rubber mixing and molding process knowledge ... engineering education and molding experience totaling a minimum of 5 years. To perform this job ...

Tenneco

Manufacturing Engineer

Athens, AL

$70K - $90K/yr

CQI-30 Mix and Molding - Assessor shall possess rubber mixing and molding process knowledge ... engineering education and molding experience totaling a minimum of 5 years. To perform this job ...

McWane, Inc.

MHV Foundry Tooling Engineer

Anniston, AL · On-site

The Foundry Tooling Engineer designs and develops the physical molds, patterns, cores, and fixtures required to produce cast metal parts. They optimize tooling designs for manufacturing efficiency ...

Royal Technologies

Quality Engineer

Cullman, AL · On-site

$62K - $81K/yr

Who We Are Royal is a diverse manufacturer of injection molding, urethane foam and assemblies. We ... The Quality Engineer is responsible for ensuring consistent quality assurance and fostering ...

Royal Technologies

Quality Engineer

Cullman, AL · On-site

$62K - $81K/yr

Who We Are Royal is a diverse manufacturer of injection molding, urethane foam and assemblies. We ... The Quality Engineer is responsible for ensuring consistent quality assurance and fostering ...

Zobility

Tooling Technician

Mccalla, AL · On-site

Mold Master, Synventive, YUDO, RUNIPSYS, P.E.T.S etc. * Work with little or no supervision when given clear direction. * Work with Process Engineers to trouble shoot issues with tool or improve on.

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Molding Engineer information

See Alabama salary details

$38.1K

$74.9K

$113.8K

How much do molding engineer jobs pay per year?

As of Sep 5, 2026, the average yearly pay for molding engineer in Alabama is $74,928.00, according to ZipRecruiter salary data. Most workers in this role earn between $63,900.00 and $79,300.00 per year, depending on experience, location, and employer.

What is a molding engineer?

Molding Engineers are specialized professionals who design, develop, and optimize molding processes used to manufacture parts and products, typically from plastics or other moldable materials. They work with various molding techniques, such as injection molding, compression molding, and blow molding, to ensure quality, efficiency, and cost-effectiveness in production. Their responsibilities include selecting appropriate materials, designing molds, troubleshooting defects, and improving existing processes. Molding Engineers often collaborate with product designers, quality engineers, and production teams to meet manufacturing goals.

What are the key skills and qualifications needed to thrive as a molding engineer?

To thrive as a Molding Engineer, you need a strong background in mechanical or manufacturing engineering, with expertise in injection molding processes and materials science, often supported by a relevant engineering degree. Familiarity with CAD software, mold flow analysis tools, and quality control systems is typically required, along with certifications like Six Sigma or RJG Master Molder. Problem-solving, attention to detail, and effective communication are crucial soft skills for collaborating with cross-functional teams and ensuring process optimization. These skills and qualifications are vital for producing high-quality molded products efficiently and maintaining consistent manufacturing standards.

What are some common challenges a molding engineer faces when optimizing production processes?

Molding Engineers often encounter challenges such as maintaining consistent quality across large production runs, minimizing cycle times, and troubleshooting defects like warping or sink marks. They must also balance material costs with performance requirements and adapt to changes in tooling or equipment. Effective collaboration with production teams, tool designers, and quality assurance is essential to identify root causes and implement solutions quickly, ensuring smooth and efficient operations.

What is the difference between Molding Engineer vs Tooling Engineer?

AspectMolding EngineerTooling Engineer
Primary FocusDesign, develop, and optimize molding processes for manufacturing plastic or metal partsDesign, develop, and maintain tools and dies used in manufacturing processes
Required SkillsKnowledge of molding machines, materials, process parametersExpertise in tool design, CAD/CAM, and machining
Work EnvironmentManufacturing plants, quality labsTool rooms, machine shops, manufacturing facilities
Common CertificationsManufacturing or process engineering certificationsTool design, CAD/CAM certifications

While both roles are integral to manufacturing, Molding Engineers focus on the overall molding process and product quality, whereas Tooling Engineers specialize in designing and maintaining the tools used in production. Both roles require technical skills and often collaborate to ensure efficient manufacturing operations.

Is molding engineer making a good career?

A molding engineer is a specialized role in manufacturing focused on designing and optimizing plastic and metal molding processes. It offers steady employment opportunities, especially in industries like automotive, aerospace, and consumer goods, with potential for advancement and skill development in CAD, process control, and quality assurance. The career can be financially rewarding and stable for those with technical expertise and relevant certifications.

What are popular job titles related to Molding Engineer jobs in Alabama?

For Molding Engineer jobs in Alabama, the most frequently searched job titles are:

What job categories do people searching Molding Engineer jobs in Alabama look for?

The top searched job categories for Molding Engineer jobs in Alabama are:

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For Molding Engineer jobs in AL, the most frequently searched job titles are:

Molding Engineer jobs near you
Infographic showing various Molding Engineer job openings in Alabama as of August 2026, with employment types broken down into 94% Full Time, 2% Part Time, 1% Temporary, and 3% Contract. Highlights an 85% Physical, 5% Hybrid, and 10% Remote job distribution, with an average salary of $74,928 per year, or $36 per hour.

Senior Mechanical Manufacturing Engineer

SAIC

Huntsville, AL • On-site

$89K - $122K/yr

Full-time

Re-posted yesterday

SAIC rating

7.6

Company rating: 7.6 out of 10

Based on 81 frontline employees who took The Breakroom Quiz

103rd of 226 rated it services

Job description

Job Description
Description
SAIC is seeking an experienced Senior Mechanical Manufacturing Engineer to lead the design, development, optimization, and scaling of manufacturing processes for mechanical products and assemblies. This role bridges product engineering and operations, ensuring designs are robust, cost-effective, manufacturable, and capable of meeting quality, safety, delivery, and production-volume requirements. This role is onsite in Huntsville, AL in both office and manufacturing-floor environments. The role may require occasional travel to supplier sites, contract manufacturers, or other company locations. Appropriate personal protective equipment may be required when working in production areas.
The ideal candidate combines strong mechanical engineering fundamentals with deep hands-on expertise in machining, fabrication, assembly, tooling, process validation, and continuous improvement within a manufacturing environment.
Key Responsibilities:
  • Lead the development, implementation, and optimization of manufacturing processes for mechanical components, subassemblies, and finished products.
  • Partner with product design and R&D teams to ensure designs meet Design for Manufacturing and Assembly (DFMA) principles from concept through production release.
  • Develop manufacturing work instructions, process flow diagrams, standard operating procedures, routings, bills of materials, and technical documentation.
  • Design, specify, and validate production tooling, fixtures, gauges, test equipment, and automated or semi-automated assembly systems.
  • Evaluate and improve machining, welding, sheet-metal fabrication, casting, molding, coating, assembly, and inspection processes, as applicable.
  • Support new product introduction activities, including prototype builds, pilot production, process qualification, first-article inspection, and production ramp-up.
  • Conduct manufacturing feasibility reviews and identify risks related to tolerances, materials, assembly sequence, ergonomics, equipment capacity, quality, and cost.
  • Investigate process failures, nonconformances, scrap, rework, yield losses, and customer-return issues; lead root-cause analysis and corrective/preventive actions.
  • Apply Lean manufacturing, Six Sigma, statistical process control, and continuous-improvement methodologies to improve throughput, quality, safety, and cost performance.
  • Establish and monitor key process metrics, such as cycle time, first-pass yield, overall equipment effectiveness, scrap rate, labor efficiency, and manufacturing cost.
  • Collaborate with Quality, Supply Chain, Production, Maintenance, and external suppliers to resolve manufacturing and supplier-related technical issues.
  • Support supplier selection, qualification, process audits, and capability assessments for externally manufactured components and assemblies.
  • Develop capital-equipment justifications, define equipment requirements, support vendor selection, and oversee equipment installation and acceptance.
  • Mentor junior engineers and technicians and provide technical leadership across cross-functional manufacturing projects.
  • Ensure manufacturing processes comply with applicable safety, quality, environmental, and regulatory requirements.

Qualifications
Education Requirements:
  • Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a closely related discipline and nine (9) years of mechanical engineering or manufacturing engineering experience in a production environment. Additional six (6) years' experience can be considered in lieu of degree (per contract vehicle).
Clearance Requirements:
  • Must possess an active Secret security clearance; US Citizenship required.
Required Qualifications:
  • Demonstrated experience taking mechanical products or assemblies from prototype through production launch and volume manufacturing.
  • Strong knowledge of mechanical design principles, materials, tolerance analysis, GD&T, drawings, and engineering change control.
  • Hands-on experience with one or more manufacturing processes, such as:
    • CNC machining.
    • Sheet-metal fabrication.
    • Welding and joining processes.
    • Mechanical assembly.
    • Injection molding or other molding processes.
    • Casting, forging, or extrusion.
    • Surface finishing, coating, or heat treatment.
  • Experience designing fixtures, jigs, gauges, tooling, and production-support equipment.
  • Proficiency with CAD software and the ability to interpret and create detailed engineering drawings.
  • Strong understanding of DFMA, process capability, validation methods, root-cause analysis, and corrective action.
  • Experience with Lean, Six Sigma, Kaizen, value-stream mapping, 5S, and/or other continuous-improvement tools.
  • Ability to communicate effectively with engineering, production, quality, suppliers, and leadership teams.
  • Proven ability to manage multiple technical projects, priorities, and production issues in a fast-paced environment.
Preferred Qualifications:
  • Master's degree in Mechanical Engineering, Manufacturing Engineering, or a related field.
  • Professional Engineer license, Six Sigma Green Belt/Black Belt, Lean certification, or equivalent.
  • Experience in a regulated or high-reliability manufacturing environment.
  • Experience with automation, robotics, machine vision, PLC-controlled equipment, or industrial controls.
  • Familiarity with ERP, PLM, MRP, MES, and quality-management systems.
  • Experience with tolerance stack-up analysis, finite element analysis, simulation, or process modeling.
  • Experience leading capital projects, factory-layout improvements, or manufacturing-line expansions.

Overview
SAIC accepts applications on an ongoing basis and there is no deadline.
SAIC® is a premier mission integrator focused on advancing the power of technology and innovation to serve and protect our world. Our robust portfolio of offerings across the defense, space, intelligence, and civilian markets includes secure high-end solutions in mission IT, enterprise IT, engineering services, and professional services. We integrate emerging technology, rapidly and securely, into mission critical operations that modernize and enable critical national imperatives.
We are approximately 23,000 strong; driven by mission, united by purpose, and inspired by opportunities. SAIC is an Equal Opportunity Employer. Headquartered in Reston, Virginia, SAIC has annual revenues of approximately $7.3 billion. For more information, visit saic.com. For ongoing news, please visit our newsroom.

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