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Injection Molding Simulation Jobs in Alabama (NOW HIRING)

Faro Technologies

$87K - $121K/yr

Design of injection molded parts * Industrial design and evaluation of products for improved ... Finite element analysis (FEA) using Solidworks Simulation or ANSYS What FARO can offer you: FARO ...

AeroVironment

Manufacturing Engineer I

Huntsville, AL

$60K - $92K/yr

Design work shall be accomplished using CAD tools (SolidWorks), simulation tools (SolidWorks ... injection molded parts, sheet metal parts, wire assemblies, mechanical assemblies * Hands-on ...

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Injection Molding Simulation information

See Alabama salary details

$10K

$61.3K

$110.1K

How much do injection molding simulation jobs pay per year?

As of Aug 26, 2026, the average yearly pay for injection molding simulation in Alabama is $61,273.00, according to ZipRecruiter salary data. Most workers in this role earn between $39,900.00 and $72,100.00 per year, depending on experience, location, and employer.

What is injection molding simulation?

Injection molding simulation is the use of specialized software to predict and analyze the behavior of plastic materials as they are injected into a mold during the manufacturing process. This simulation helps engineers optimize mold design, minimize defects, and reduce production costs by identifying potential issues before physical molds are made. It allows for virtual testing of different materials, mold geometries, and processing conditions, making the manufacturing process more efficient and reliable.

What are the key skills and qualifications needed to thrive as an injection molding simulation engineer?

To excel as an Injection Molding Simulation Engineer, you need a solid background in mechanical or manufacturing engineering, with expertise in polymer processing and simulation principles. Familiarity with simulation software such as Moldflow, Moldex3D, or Autodesk Simulation, along with CAD tools, is typically required, and relevant certifications can be advantageous. Strong problem-solving abilities, attention to detail, and effective communication skills help you interpret simulation data and collaborate with cross-functional teams. These competencies ensure accurate mold designs, optimized manufacturing processes, and reduced production costs and defects.

What are some typical challenges faced in an injection molding simulation role, and how can I prepare to address them?

Professionals in Injection Molding Simulation often encounter challenges such as accurately predicting material flow, minimizing defects like warpage or sink marks, and optimizing process parameters for cost efficiency. To address these, it's vital to stay current with simulation software updates, develop strong communication skills to collaborate with design and manufacturing teams, and cultivate a solid understanding of polymer materials. Gaining hands-on experience with real-world molding processes and troubleshooting will also help bridge the gap between virtual simulations and practical outcomes.

What is the difference between Injection Molding Simulation vs Injection Molding Technician?

AspectInjection Molding SimulationInjection Molding Technician
Primary FocusUsing software to model and optimize molding processesOperating and maintaining molding equipment on the production floor
Required SkillsCAD/CAM software, process analysis, troubleshootingMachine operation, quality control, basic troubleshooting
Work EnvironmentDesign labs, engineering departments, software environmentsManufacturing floor, production lines
CredentialsEngineering degree or technical training, software proficiencyTechnical diploma or certification, hands-on experience

Injection Molding Simulation specialists focus on virtual modeling to improve manufacturing processes, while Injection Molding Technicians operate and maintain the equipment on the factory floor. Both roles are essential in the injection molding industry but differ in their focus, skills, and work environment.

What are popular job titles related to Injection Molding Simulation jobs in Alabama?

For Injection Molding Simulation jobs in Alabama, the most frequently searched job titles are:

What job categories do people searching Injection Molding Simulation jobs in Alabama look for?

The top searched job categories for Injection Molding Simulation jobs in Alabama are:

What cities in Alabama are hiring for Injection Molding Simulation jobs?

Cities in Alabama with the most Injection Molding Simulation job openings:

Injection Molding Simulation jobs near you

Sr Mechanical Engineer, Control Actuation Systems

Huntsville, AL • On-site

Prattwhitney
Engineering Professional Services • 10K+ employees

8.7

Company rating: 8.7 out of 10

Based on 157 frontline employees who took The Breakroom Quiz

16th of 72 rated aerospace companies

People enjoy working here

Good employer

Recommended by students

Learn more about Prattwhitneyexternal

$86.80 - $165.20/hr

Other

Medical, Dental, Vision, Life, Retirement, PTO

Posted 7 days ago

Job description

Position

Mechanical Design Engineer – Precision Control Actuation System (PCAS)

Location: Huntsville, Alabama (US-AL-HUNTSVILLE-315)

Security clearance: Secret (U.S. citizenship required)

Employment type: Onsite

Salary: $86,800 – $165,200 USD (estimate)

Job Overview

The PCAS organization needs a mechanical engineer to support the development, build, and verification of control actuation systems, including detailed mechanical design, earned‑value management, test design and execution, and systems engineering. Responsibilities may shift based on program needs and skill sets.

Responsibilities
  • Provide mechanical engineering support for control actuation system programs.
  • Perform detailed mechanical design, earned‑value management, test design, execution, and systems engineering tasks.
  • Coach and review work of lower‑level professionals.
  • Engage in hands‑on hardware work: engineering builds, hardware integration, tuning, and verification.
  • Collaborate with control system technology experts to accelerate technical growth.
Qualifications
  • Minimum 5 years of experience in mechanical engineering or a related field, or a STEM degree with minimum 3 years of experience.
  • Strong knowledge of control mechanism development domain.
  • Proficiency in geometric dimensioning and tolerancing (ASME Y14.5).
  • Ability to deconstruct high‑level tasks into discrete work packages and tasks.
  • Proficiency in free body diagram generation.
  • Experience with 3D modeling, e.g., Pro/Engineer/CREO.
  • Matlab/Simulink and dSpace experience.
Preferred Qualifications
  • Systems or mechanical engineering of servo controls experience.
  • Experience with CAS requirements, architecture, risk, verification, validation, system performance and function, safety, and environmental compliance.
  • Experience with control actuation systems that use permanent magnet brush and brushless DC motors.
  • Experience with feedback control systems, sizing, testing, integration, design‑for‑manufacturing, kinematic and dynamic simulation and analysis.
  • Knowledge of fabrication techniques: machined parts, injection molded parts, hobbing, broaching, sheet metal fabrication, BLDC motors, wire harness/flex harnesses.
  • Experience with corrosion‑resistant steels and aluminum alloys.
Benefits

We offer medical, dental, vision, life insurance, short‑term and long‑term disability, 401(k) match, flexible spending accounts, flexible work schedules, employee assistance program, parental leave, paid time off, holidays, and incentive compensation programs. Benefits availability may vary by business unit.

EEO Statement

RTX is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status, or any other protected class.

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About Pratt & Whitney

Sourced by ZipRecruiter

Pratt & Whitney has a long history of leadership and innovation in the field of aviation propulsion. Our story begins in the 1920s and has flourished throughout the decades. We have continuously transformed and reinvented our businesses to offer superior products and services to our customers. In 1925, the Pratt & Whitney Aircraft Company was founded by Frederick B. Rentschler, pioneer of the air-cooled radial engine design which enabled unprecedented power-to-weight ratio. Its first engine, the R-1340 Wasp engine, transformed military and commercial aviation and is still in use today. In 1928, the Canadian division of the Pratt & Whitney Aircraft Company was established. In 1944, Pratt & Whitney began its gas turbine and jet propulsion initiative. The company constructed a wind tunnel, laboratory and engineering center to support our allies’ efforts in World War II. In 1945, wartime production included more than 300,000 Pratt & Whitney engines, touted by service members as extremely dependable – a legacy that continues today. From there, Pratt & Whitney continued to design and innovate more powerful, agile, and reliable engines becoming a leader in the aerospace industry. Today, Pratt & Whitney has more than 85,000 engines in service and more than 16,000 customers worldwide.

Industry

Engineering professional services

Company size

10,000+ Employees

Headquarters location

East Hartford, CT, US

Year founded

1925

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