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Model Predictive Control Jobs in Wisconsin (NOW HIRING)

Senior Engine Code Engineer

Waukesha, WI · On-site

$104K - $143K/yr

... improve engine control, and increase engine performance across a range of gaseous fueled ... and predictive analytics techniques applied to engine performance and emissions modeling.

Hands-on experience with Matlab/Simulink as applied to engine control. * Proficiency in applying ... and predictive analytics techniques applied to engine performance and emissions modeling.

Controls Engineer

Menomonee Falls, WI · On-site

$83K - $108K/yr

Translate machine data into control plans, closed-loop feedback opportunities, predictive quality models, and data-driven manufacturing decisions. Project Management Skills: * Lead manufacturing ...

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Model Predictive Control information

What is Model Predictive Control?

Model Predictive Control (MPC) is an advanced method of process control that uses a mathematical model to predict and optimize the future behavior of a system. It works by solving an optimization problem at each control step to determine the best sequence of control actions, taking into account system constraints and objectives. MPC is widely used in industries such as chemical processing, energy, and automotive because it can handle multivariable control problems and anticipate future events. Its predictive nature allows for improved performance, stability, and efficiency compared to traditional control methods.

What is the difference between Model Predictive Control vs Control Systems Engineer?

AspectModel Predictive ControlControl Systems Engineer
CredentialsEngineering degree, control theory, process modelingEngineering degree, control systems, automation
Work EnvironmentIndustrial automation, process control, manufacturingDesign, develop, and maintain control systems across industries
Industry UsageProcess industries, chemical, oil & gas, manufacturingAutomation, robotics, embedded systems, industrial sectors

Model Predictive Control (MPC) focuses on advanced control algorithms for optimizing processes, while Control Systems Engineers design and implement various control systems. MPC is a specialized skill within control engineering, often requiring knowledge of process modeling and optimization, whereas Control Systems Engineers have broader responsibilities across multiple control technologies. Both roles are essential in industrial automation but differ in scope and application.

What are the typical challenges faced by engineers working with Model Predictive Control (MPC) systems in an industrial setting?

Engineers working with Model Predictive Control systems often encounter challenges related to model accuracy, computational demands, and real-time implementation. Ensuring the process model accurately represents the plant dynamics is critical, as discrepancies can lead to suboptimal control performance. Additionally, MPC algorithms can be computationally intensive, particularly for large-scale or fast processes, requiring careful tuning and optimization to maintain real-time operation. Collaboration with process engineers and IT specialists is common, as integrating MPC with existing control systems and plant infrastructure is a key part of the role.

What are the key skills and qualifications needed to thrive as a Model Predictive Control (MPC) Engineer, and why are they important?

To thrive as a Model Predictive Control Engineer, you need strong foundations in control theory, applied mathematics, and process engineering, usually supported by a degree in engineering or a related field. Proficiency with simulation tools such as MATLAB/Simulink, programming languages like Python or C++, and familiarity with industrial automation systems are typically required. Analytical thinking, problem-solving abilities, and effective communication skills help distinguish top performers in this role. These skills are essential for designing, implementing, and optimizing advanced control algorithms that improve system performance and reliability in complex industrial environments.
What are popular job titles related to Model Predictive Control jobs in Wisconsin? For Model Predictive Control jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Model Predictive Control jobs in Wisconsin look for? The top searched job categories for Model Predictive Control jobs in Wisconsin are:
What cities in Wisconsin are hiring for Model Predictive Control jobs? Cities in Wisconsin with the most Model Predictive Control job openings:
Staff Engineer - Advanced Development

Staff Engineer - Advanced Development

Rehlko, LLC

Sheboygan, WI • On-site

$98K - $125K/yr

Full-time

Medical, Dental, Vision, Retirement

Re-posted 7 days ago


Rehlko rating

6.0

Company rating: 6.0 out of 10

Based on 20 frontline employees who took The Breakroom Quiz

387th of 430 rated machine equipment manufacturers


Job description

Why Work at Rehlko

Our work is guided by our purpose: creating an energy-resilient world for a better future. This purpose embodies the legacy we bring, with more than 100 years as the global leader in energy resilience, delivering solutions critical to sustain and improve life.

Our teams have the opportunity to provide a critical resource - energy - that ensures safety, security, and independence for people around the world. Our team members are focused on pushing boundaries, continuing to innovate in an ever-changing landscape, and keeping up with the pace required to create solutions for today's world demands.

Our product range includes engines, generators, power conversion, UPS systems, EV components and electrification solutions, microgrid controls and management, and clean energy solutions that serve a broad spectrum of OEM, residential, industrial, and commercial customers. At Rehlko, you have the freedom to identify, create, and deliver solutions - large and small - that help people and communities thrive in the moments that matter.

At Rehlko, our team members are the essential energy that powers our organization's success. We are committed to fostering a safe and sustainable work environment where safety is everyone's responsibility. We empower every team member to actively participate in our Zero Is Possible safety culture by encouraging open communication, proactively reporting hazards, following protocols, and suggesting improvements. Join us in creating an energy resilient world for a better future!

What We Offer

At Rehlko, our Total Rewards programs are designed to accelerate growth, energize performance, and support a culture of inclusion at every stage of life and work. We offer total rewards that are easily understood, recognize results, enable career mobility, and reflect our commitment to valuing diverse needs in a fast-moving world. We provide:

  • Competitive compensation and benefits

  • Work-life flexibility

  • Recognition and rewards

  • Development and career opportunities

  • A safe and inclusive workplace

Why You Will Love this Job

Staff Engineer, Advanced Development

Location: Sheboygan, WI

The Staff Engineer, Advanced Development will be responsible for developing new control and monitoring algorithms for power conversion and generation as well as development of tools to support the engineering organization. The Staff Engineer will be a technical expert in Software and Model Based Design and will be involved in reviews and troubleshooting issues across the business.

Specific Responsibilities

  • Design and implement predictive maintenance algorithms to improve system reliability and decreased cost of ownership

  • Implement optimization algorithms to enhance existing and future designs

  • Develop controls in Simulink and utilize automatic code generation to deploy C++ code

  • Design and implement feedback and model predictive control algorithms to meet performance and robustness requirements

  • Develop models of Engines, Alternators, Transformers and Alternative Energy Sources in various fidelity levels of components for reuse in System Simulations

  • Validate new algorithms in simulated environments and on hardware

  • Integration of new designs into existing code bases

  • Develop and deploy internal PC-based tools to accelerate internal customers in design work

  • Implement best design practices for code development

Skills/Requirements

  • Bachelor of Science degree in Electrical Engineering Required from ABET accredited institution. Master's Degree is preferred

  • 5+ years' work experience dependent on educational background

  • 3+ years' experience in Systems or Electronics Simulations

  • Working knowledge in the area of Electrical Machines or Power Electronics or Engines

  • Strong technical experience with MATLAB, Simulink, C++, and C#

  • Excellent quantitative and qualitative analytical skills

Preference to those who have the following:

  • Experience developing Voltage and Current Regulation Control systems

  • Experience with Simulink Embedded Coder

  • Experience with Objected Oriented MATLAB Programming


The Salary range for this position is $98,900.00-$125,600.00.The specific Salary rate offered to a candidate may be influenced by a variety of factors including the candidate's experience, their education, and the work location.

About Us

Rehlkoproudly offers a rich history steeped in creativity and commitment to our associates and communities, along with competitive benefits and compensation.Our Purpose-Creating an energy resilient world for a better future-and Values: Curiosity, Trust, Pace, and Excellence, are important cultural components that shape the way we work and relate to one another. Learn more about Rehlko at http://www.rehlko.com/who-we-are.

In addition to the investment in your development, Rehlko offers a benefits package including a competitive salary, health, vision, dental, 401(k) with Rehlkomatching, and more!?

Rehlko is an equal opportunity employer that prohibits discrimination and will make decisions regarding employment opportunities, including, but not limited to, hiring, job assignment, compensation, promotion, benefits, training, discipline, and termination, without regard to race, creed, color, ethnicity, religion, sex, pregnancy, childbirth, or related medical conditions, genetic information, age, national origin, citizenship, ancestry, caste, mental or physical disability, marital or familial status, sexual orientation, gender identity or expression, genetic information, political belief or affiliation, union membership status, military status, veteran status, or any other characteristic protected by national, state, local, or other applicable laws.

Americans with Disabilities Act (ADA)

It is the policy of Rehlko to comply with all applicable provisions of the Americans with Disabilities Act (ADA) and corresponding national, state, local, or other applicable laws. Rehlko will not discriminate against any qualified associate or applicant with respect to any terms, privileges, or conditions of employment because of a person's physical or mental disability. Rehlko will provide a reasonable accommodation to associates or applicants with disabilities, in accordance with applicable laws. If you have a disability and require an accommodation in the application process or during the course of employment, please contact EnergyJobs@rehlko.com. Rehlko is an equal opportunity/affirmative action employer.

Our Values

Curiosity - Seek, learn, share

Trust - Go farther together

Pace - Focus to go faster

Excellence - Find the win every day


What Rehlko employees say

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