The Mid-Level Analytical Engineer independently performs stress analysis, creep and fatigue evaluations, and fracture mechanics assessments for heavy equipment within the power generation and energy industries, particularly supporting combined cycle and conventional boiler power plants. This role combines advanced technical execution with client interaction and mentorship of junior staff. The position primarily supports life assessment, reliability evaluation, and failure investigation projects for operating industrial assets.
Responsibilities
โข Lead finite element and fracture mechanics analyses addressing thermo-mechanical behavior, creep deformation, and fatigue life
โข Perform life assessment calculations related to creep, fatigue, and crack growth mechanisms
โข Interpret material behavior and apply established industry methodologies and best practices
โข Prepare and deliver technical reports, client presentations, and calculation packages; respond to client technical inquiries and provide engineering recommendations
โข Participate in proposal development, project scoping discussions, and technical business development activities
Required Qualifications
โข B.S., M.S., or Ph.D. in Mechanical Engineering, Civil Engineering, or a closely related engineering discipline
โข M.S. or Ph.D.: 6+ years of relevant engineering experience
โข B.S.: 8+ years of relevant industry experience
โข Knowledge of power generation and energy industry systems, particularly combined cycle and conventional boiler-fueled power plants
โข Demonstrated experience with materials degradation mechanisms including creep, fatigue, and high-temperature material behavior
โข Proficiency in applied fracture mechanics principles
โข Working knowledge of fitness-for-service (FFS) assessment methodologies
โข Proficiency with Abaqus or ANSYS finite element analysis software
โข Proficiency with SolidWorks or comparable CAD software
โข Strong written and verbal communication skills, including technical documentation and client interaction
โข Willingness to travel approximately 10โ15% annually to industrial environments to support site assessment teams and project execution
Enhanced Qualifications
โข Programming or scripting experience in Python, R, or VBA to support automation of analysis workflows
โข Professional Engineer (P.E.) licensure or progress toward licensure
โข Knowledge of ASME Boiler & Pressure Vessel Code requirements
โข Familiarity with EPRI materials and analytical programs
โข Participation in ASME Code Committees or related industry technical groups
โข Awareness of EPRI materials programs such as CSEF, MRP, and BWRVIP
Typical Projects and Deliverables
โข Lead technical tasks as part of multidisciplinary project teams (typically 1โ3 engineers), deliver complete report sections, and represent SI in client technical meetings
โข Independently develop FEA models, perform sensitivity studies, and provide actionable engineering recommendations supporting inspection planning, repair strategies, and design modifications
The expected salary range for this role is $126,300 โ $171,000 in San Jose, CA; $107,700 โ $144,400 in Denver, CO; $98,900 โ $135,000 in Charlotte, NC; and $91,400 โ $123,900 in Akron, OH. Exact pay will be commensurate with location, experience, and qualifications.
Export Control Notice:Certain positions at SIA may require access to information and technology which is subject toย Export Administration Regulations 15 CFR 730-774, including those of the US Department of Energyย (DOE) in 10 CFR 810 and Nuclear Regulatory Commission (NRC) 10 CFR Part 110. Hiring decisions forย such positions must comply with these regulations and may result in SIA limiting its considerationย of foreign nationals who are citizens of countries that are not on the DOEโs Generally Authorizedย Destinations List:ย
https://www.ecfr.gov/current/title-10/chapter-III/part-810/appendix-
Appendix%20A%20to%20Part%20810.ย
About Us:At Structural Integrity Associates, Inc. (SIA), employees are proud to be part of a company whereย contributions are valued. Join a team of internationally recognized experts in a culture based onย knowledge, excellence, and respect for one another. Our employees are members of a distinctย community of internationally respected professionals committed to quality, engineering innovationย and a shared goal of building a safer world.
Why Work at SIA?SIA offers a competitive salary and performance-based bonus program. Our retirement benefitsย include a Traditional 401k, Roth 401k, and an employer match. To help employees maintain aย work-life balance, SIA also offers various paid time off including vacation, floating holidays,ย sick time, and parental leave.
Our employees also enjoy a comprehensive benefits program that includes the following:
- Medical, dental, and vision insurance
- Life Insurance and AD&D
- Short-term and long-term disability
- Health Savings Account with employer contribution
- Flexible Spending Account for health care and dependent care
- ID theft protection and credit monitoring
Structural Integrity Associates, Inc. is an equal opportunity employer.
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