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Metallurgy Process Engineer Jobs in Massachusetts

CIRCOR International, Inc.

Senior Weld Engineer

Warren, MA · On-site

$37 - $51/hr

Principal Activities • Create, check and correct weld process instructions & records. • Serve ... or Metallurgy. • 5+ years of Industry experience. Other • Must be a US Citizen to meet US ...

Foundation Alloy

Product Engineer

Cambridge, MA · On-site

As our Product Engineer, you will sit at the critical link that transforms novel alloy ... Familiarity with alloy processing techniques such as powder metallurgy, heat treatment, or additive ...

New

Pursuit Aerospace

Quality Engineer II

Newburyport, MA · On-site

$80 - $100/hr

We are driven to develop industry leading process innovations and manufacturing techniques on ... metallurgical, NDT and part traceability. Location: Newburyport, MA 100% onsite Responsibilities ...

Conductor

Packaging Engineer- Flip Chip

Boston, MA · On-site

$110 - $170/hr

We're seeking experienced engineers to contribute to flip chip package development and assembly ... This spans bump metallurgy, substrate integration, reflow and underfill processes, reliability ...

Pursuit Aerospace

Quality Engineer II

Malden, MA · On-site

$95K - $115K/yr

We are driven to develop industry leading process innovations and manufacturing techniques on ... metallurgical, NDT and part traceability. Location: Malden MA Responsibilities: * Assist in ...

Pursuit Aerospace

Quality Engineer II

Malden, MA · On-site

$75K - $97K/yr

We are driven to develop industry leading process innovations and manufacturing techniques on ... metallurgical, NDT and part traceability. Location: Malden MA Responsibilities: * Assist in ...

Pursuit Aerospace

Quality Engineer II

Newburyport, MA · On-site

$80K - $100K/yr

We are driven to develop industry leading process innovations and manufacturing techniques on ... metallurgical, NDT and part traceability. Location: Newburyport, MA 100% on site Responsibilities:

Pursuit Aerospace

Quality Engineer II

Newburyport, MA · On-site

$76K - $98K/yr

We are driven to develop industry leading process innovations and manufacturing techniques on ... metallurgical, NDT and part traceability. Location: Newburyport, MA 100% on site Responsibilities:

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Metallurgy Process Engineer information

What does a metallurgy process engineer do?

A Metallurgy Process Engineer is responsible for developing, optimizing, and overseeing processes involved in the extraction, refining, and manufacturing of metals and alloys. They work to improve efficiency, quality, and safety in metallurgical operations, such as smelting, casting, and heat treatment. Metallurgy Process Engineers also troubleshoot production issues, ensure compliance with environmental and safety regulations, and collaborate with other engineers to develop new materials or processes.

What are some typical challenges faced by metallurgy process engineers in optimizing industrial processes?

Metallurgy Process Engineers often encounter challenges such as balancing cost efficiency with maintaining material quality, adapting processes to new alloys or specifications, and troubleshooting unexpected production issues like contamination or equipment wear. They must continuously monitor process parameters, analyze data, and implement improvements while collaborating closely with production teams and quality control. Staying updated with the latest technological advancements and environmental regulations is also crucial to ensure processes remain competitive and compliant.

What are the key skills and qualifications needed to thrive as a metallurgy process engineer, and why are they important?

To thrive as a Metallurgy Process Engineer, a strong background in materials science, metallurgy, and chemical engineering is essential, typically supported by a relevant bachelor's degree. Familiarity with metallurgical analysis tools, process simulation software, and industry certifications like Six Sigma are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help professionals excel in cross-functional teams and complex manufacturing environments. These competencies are crucial for optimizing metal production processes, ensuring product quality, and driving operational efficiency.

What is the difference between Metallurgy Process Engineer vs Materials Scientist?

AspectMetallurgy Process EngineerMaterials Scientist
CredentialsBachelor's or Master's in Metallurgy, Materials Science, or related fieldBachelor's or Master's in Materials Science, Chemistry, or Physics
Work EnvironmentIndustrial settings, manufacturing plants, metal production facilitiesResearch labs, academic institutions, R&D departments
Industry UsageMetal production, mining, manufacturingResearch, development, academia

Metallurgy Process Engineers focus on optimizing metal production processes in industrial settings, while Materials Scientists primarily conduct research to develop new materials and improve existing ones. Both roles require a strong understanding of material properties but differ in their work environment and application focus.

Are metallurgy process engineers in demand?

Metallurgy process engineers are in steady demand due to their expertise in materials analysis, process optimization, and quality control in industries such as manufacturing, mining, and aerospace. Employment opportunities often require knowledge of industry-specific tools and certifications, with job growth driven by technological advancements and the need for sustainable materials processing.

What are popular job titles related to Metallurgy Process Engineer jobs in Massachusetts?

For Metallurgy Process Engineer jobs in Massachusetts, the most frequently searched job titles are:

What job categories do people searching Metallurgy Process Engineer jobs in Massachusetts look for?

The top searched job categories for Metallurgy Process Engineer jobs in Massachusetts are:

What cities in Massachusetts are hiring for Metallurgy Process Engineer jobs?

Cities in Massachusetts with the most Metallurgy Process Engineer job openings:

Metallurgy Process Engineer jobs near you

Senior NPI Quality Engineer, Consumer Technology

VulcanForms

Devens, MA • On-site

$96K - $132K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 10 days ago

Key responsibilities

  • Develop and execute process validation protocols (IQ/OQ/PQ) and implement Statistical Process Control (SPC) to monitor build stability and Cpk.

  • Lead cross-functional root-cause investigations for complex product and process defects; enforce effective CAPA implementation using 8D methodologies.

  • Establish and validate mechanical and metallurgical testing protocols (tensile, density, hardness, microstructural evaluation) for titanium alloys (Ti-6Al-4V) and high-temp metals.

Job description

About Us
Founded in 2015 to develop the world's first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the world manufactures critical products. We build and operate advanced digital infrastructure that enables innovation, accelerates growth, and supports sustainability across aerospace, defense, medical, and other essential industries. Through our vertically integrated capabilities, including scalable additive manufacturing and precision machining, we deliver true end-to-end production at scale by combining cutting-edge technology with a foundation of proven industrial craftsmanship. Our team brings deep expertise in manufacturing, materials science, software, automation, and operations, united by a shared commitment to quality, curiosity, and accountability. We foster an inclusive culture where people take ownership, solve meaningful problems, and continuously learn, because we believe diverse perspectives lead to better outcomes.
Job Purpose
As a Senior NPI Quality Engineer, you will serve as the technical quality owner for active metal additive product lines. You will drive process validations (IQ/OQ/PQ), establish Statistical Process Control (SPC) frameworks, oversee mechanical and metallurgical testing, and partner with R&D and operations to transition products from development into scalable production.
Key Responsibilities
  • Develop and execute process validation protocols (IQ/OQ/PQ) and implement Statistical Process Control (SPC) to monitor build stability and Cpk.
  • Lead cross-functional root-cause investigations for complex product and process defects; enforce effective CAPA implementation using 8D methodologies.
  • Establish and validate mechanical and metallurgical testing protocols (tensile, density, hardness, microstructural evaluation) for titanium alloys (Ti-6Al-4V) and high-temp metals.
  • Own and maintain key quality records including Device Master Records (DMR), Engineering Change Orders (ECOs), and Failure Mode and Effects Analysis (FMEA).
  • Verify incoming raw material quality (e.g., metal powder lot chemistry and particle size distribution) prior to build release, and partner with customer teams to execute First Article Inspection (FAI) milestone approvals.
Qualifications
  • 4+ years of quality engineering experience in advanced manufacturing or metal additive manufacturing environments.
  • Bachelor's degree in Mechanical Engineering, Materials Science, Quality Engineering, or related technical field.
  • Strong command of process validation (IQ/OQ/PQ), SPC, 8D root-cause tools, GD&T, and metallurgical/mechanical testing methods.
  • Working knowledge of ISO 9001, AS9100, or ISO 13485 quality management systems and engineering change management.
Preferred Qualifications
  • Direct experience with titanium alloys (Ti-6Al-4V) in Laser Powder Bed Fusion (LPBF) or additive manufacturing workflows.
  • ASQ certifications (CQE, CRE) or Six Sigma Green/Black Belt certification.

VulcanForms offers a competitive salary and equity package. Actual compensation is based on factors such as the candidate's skills, qualifications, and experience. In addition, VulcanForms provides comprehensive benefits including medical, dental, vision, and life insurance; generous paid time off; and a 401(k) plan with company match.
The annual base salary range for this position is $96,000 to $132,000.

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