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Metal Forming Simulation Jobs in Chicago, IL (NOW HIRING)

Metal Forming Simulation information

See Chicago, IL salary details

$40.2K

$127.1K

$196.2K

How much do metal forming simulation jobs pay per year?

As of Aug 5, 2026, the average yearly pay for metal forming simulation in Chicago, IL is $127,119.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,800.00 and $150,900.00 per year, depending on experience, location, and employer.

What is the difference between Metal Forming Simulation vs Metal Manufacturing Engineer?

AspectMetal Forming SimulationMetal Manufacturing Engineer
Primary FocusUsing software to model and optimize metal forming processesOverseeing and improving metal manufacturing operations
Required SkillsKnowledge of simulation software, materials science, and process parametersManufacturing processes, quality control, and production management
Work EnvironmentDesign labs, engineering offices, software environmentsFactories, production lines, manufacturing plants
Common CertificationsEngineering degrees, CAD/CAE software certificationsManufacturing certifications, Six Sigma, quality management

Metal Forming Simulation specialists focus on modeling and optimizing metal forming processes through simulation software, while Metal Manufacturing Engineers oversee the actual production processes on the factory floor. Both roles require engineering knowledge, but their work environments and daily tasks differ significantly.

What are the key skills and qualifications needed to thrive as a metal forming simulation engineer, and why are they important?

To thrive as a Metal Forming Simulation Engineer, you need a solid background in mechanical or materials engineering, along with expertise in metal forming processes and finite element analysis (FEA). Proficiency in simulation software such as AutoForm, LS-DYNA, or Abaqus, and familiarity with CAD systems, are typically required, and certifications in FEA tools are advantageous. Strong problem-solving skills, attention to detail, and effective communication are essential soft skills for interpreting complex data and collaborating with diverse teams. These skills ensure accurate simulation results and optimized manufacturing processes, which are critical for cost efficiency and product quality.

What is metal forming simulation?

Metal forming simulation is the use of computer-aided engineering (CAE) software to model and analyze metal forming processes such as stamping, forging, rolling, or extrusion. These simulations help engineers predict material behavior, identify potential defects, and optimize tool design before physical production begins. By using metal forming simulation, manufacturers can reduce prototyping costs, improve product quality, and minimize waste. It plays a crucial role in industries like automotive, aerospace, and manufacturing where precise metal shaping is required.

What are some typical challenges faced by professionals in metal forming simulation, and how can they be addressed?

Professionals in Metal Forming Simulation often encounter challenges such as inaccuracies in material modeling, complex geometry handling, and ensuring simulation results match real-world outcomes. Addressing these issues typically involves staying updated with the latest simulation software, collaborating closely with design and manufacturing teams, and validating simulations with experimental data. Developing strong problem-solving skills and continuously learning about new materials and forming technologies can also help overcome these common hurdles.
What are the most commonly searched types of Metal Forming Simulation jobs in Chicago, IL? The most popular types of Metal Forming Simulation jobs in Chicago, IL are:
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What cities near Chicago, IL are hiring for Metal Forming Simulation jobs? Cities near Chicago, IL with the most Metal Forming Simulation job openings:

Engineer Staff, Mechanical Engineering

Shure

Niles, IL • Hybrid

Full-time

Medical, Retirement, PTO

Re-posted 10 days ago


Job description

Overview

The Engineer Staff, Mechanical Engineer is a highly experienced technical leader responsible for the design, development, and documentation of complex mechanical components, products, and systems. Operating with broad latitude and minimal supervision, this role drives innovative engineering solutions, provides technical direction throughout the product development lifecycle, and serves as a mentor to engineers and designers, fostering technical excellence and advancing organizational capabilities.

This position will be hybrid based out of our Niles, IL HQ.

Responsibilities
  • Develops and oversees highly detailed electro-mechanical designs, layout, testing, and evaluation of audio products and systems utilizing sound mechanical design fundamentals that meet Company standards.
  • Creates fully defined 3D models and associated 2D documentation using CAD software (Siemens NX).
  • Validates designs by testing and utilizing various techniques including tolerance analysis, FEA, DFM, and DFA, and occasionally CAE tools.
  • Produces component designs that can be manufactured using established processes such as injection molding, die casting, machining, and sheet metal forming; interacts with in-house Tooling Engineers and external suppliers as needed.
  • Helps fabricate design prototypes using appropriate methods such as SLA, 3D Printing, in-house model shop, etc.
  • Leads the design, performance and evaluation of experiments to solve complex engineering problems, and to validate simulation (e.g., FloTHERM thermal analysis) with empirical results.
  • Performs feasibility studies and testing on new and/or modified designs to resolve engineering problems.
  • Participates on cross-functional project teams involved with the product development process for new designs, including preparing and conducting mechanical design reviews and peer reviews.
  • Supports ongoing production/manufacturing via the engineering change process, as needed.
  • Provides work leadership and guidance to less experienced engineering and technical staff.
  • Prepares mechanical engineering studies, specifications, and cost estimates.
  • Other duties as assigned
Qualifications
  • Bachelor's degree in Mechanical Engineering or related field. Master's degree desired.  
  • Minimum of 12 years of experience possessing broad experience and knowledge in Mechanical Engineering concepts involving wireless and/or audio product development, including experience contributing to the development of company objectives and standards.
  • Experience with 3D CAD solid modeling software is required. Knowledge of Siemens NX is preferred.
  • Possess strong working knowledge of rapid prototyping techniques, sufficient to select the most appropriate methods to generate prototypes of designs (SLA, 3D Printing, Shure Model Shop, etc.)
  • Demonstrated ability of working on significant and unique mechanical design issues where analysis of situations or data requires an evaluation of intangibles
  • Exercises independent judgment in selecting methods, techniques and evaluation criteria for obtaining results.
  • Ability to work effectively in a leadership role, in a collaborative and cross functional team environment.
  • Skilled in successfully completing new assignments and in providing guidance to less-experienced engineering staff as well as additional internal customers (manufacturing, marketing, applications, etc.).
  • Strong communication skills are required; Expected to prepare and give presentations to all levels in the Organization.
  • Conversational use of Spanish and/or Mandarin is helpful.

Applicants for this position must be currently authorized to work in the United States on a full-time basis. Shure will not sponsor applicants for this position for work visas.

WHO WE ARE

Shure's mission is to be the most trusted audio brand worldwide - and for over a century, our Core Values have aligned us to be just that. Founded in 1925, we are a leading global manufacturer of audio equipment known for quality, reliability, and durability. We engineer microphones, headphones, wireless audio systems, conferencing systems, and more. And quality doesn't stop at our products. Our talented teams strive for perfection and innovate every chance they get. We offer an Associate-first culture, flexible work arrangements, and opportunity for all.

Shure is headquartered in United States. We have more than 35 regional sales offices, engineering hubs, distribution centers and manufacturing facilities throughout the Americas, EMEA, and Asia.

Join Shure and Amplify Your Impact. Explore our unique culture and learn the key pillars that define our legacy of excellence.

THE MIX MATTERSDon't check off every box in the job requirements? No problem! We recognize that every professional journey is unique and are committed to providing an equitable candidate experience for all prospective Shure Associates. If you're excited about this role, believe you've got the skills to be successful, and share our passion for creating an inclusive, diverse, equitable, and accessible work environment, then apply!PAY TRANSPARENCYShure offers a competitive compensation structure that is reviewed annually to attract, hire, and retain the industry's top talent. Base salaries vary based on qualifications, geography, experience, and expertise in each respective discipline. The range displayed on each job posting reflects the minimum and maximum base salary for the opportunity. The base salary for this position ranges from $124,800 to $212,200.  This position may also be eligible for our incentive pay program, which varies based on individual and Company performance in the year. If your salary expectations do not align, still apply as we are often flexible on the seniority of posted positions. All positions also include an award-winning benefits package.

WE GOT YOU - Our BenefitsAt Shure, we prioritize the well-being of our Associates. We offer competitive rewards packages to full-time and part-time Associates working 24 or more hours a week that address physical, mental, financial, and overall well-being. Our benefits include comprehensive healthcare, mental health and retirement savings plans, generous paid time off programs, employee discounts, professional development opportunities, work-life balance initiatives, employee recognition programs, and volunteering/community involvement opportunities. To learn more, check out our Benefits At A Glance.

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Employment Type: FULL_TIME