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Metal Casting Engineer Jobs (NOW HIRING)

mlp

Design Engineer

Mankato, MN · On-site

$80K - $87K/yr

MacLean Power Systems (MPS) in Mankato, Minnesota, is a leading force in the metal casting industry ... Engineer Innovative Casting Solutions As a Design Engineer, you will play a key role in developing ...

Spectra Tech, Inc.

Mechanical Engineer

Oak Ridge, TN · On-site

... metal casting/machining equipment. Subcontractor will create design concepts using Pro/Engineer (CREO) CAD software and topology optimization software as appropriate. Experience leading multi ...

New

SPECTRA TECH, Inc.

Mechanical Engineer

Oak Ridge, TN · On-site

... metal casting/machining equipment. Subcontractor will create design concepts using Pro/Engineer (CREO) CAD software and topology optimization software as appropriate. Experience leading multi ...

SPECTRA TECH INC

Mechanical Engineer

Oak Ridge, TN · On-site

... metal casting/machining equipment. Subcontractor will create design concepts using Pro/Engineer (CREO) CAD software and topology optimization software as appropriate. Experience leading multi ...

New

Magna

Process Technician - Casting

Birmingham, AL · On-site

Through our robust product engineering, outstanding tooling capabilities and diverse process ... Operate or tend metal casting. * Promotes good housekeeping (5S) * Perform other duties as required.

Lund Boats

Manufacturing Engineer

Fond Du Lac, WI · On-site

$71K - $92K/yr

Provide hands-on technical engineering support across the full metal casting process, from melt, cast, finishing to downstream operations. * Develop technical ownership as the subject matter expert ...

Brunswick

Manufacturing Engineer

Fond Du Lac, WI · On-site

$71K - $92K/yr

Provide hands-on technical engineering support across the full metal casting process, from melt, cast, finishing to downstream operations. * Develop technical ownership as the subject matter expert ...

Brunswick Corporation

Manufacturing Engineer

Fond Du Lac, WI · On-site

$71K - $92K/yr

Provide hands-on technical engineering support across the full metal casting process, from melt, cast, finishing to downstream operations. * Develop technical ownership as the subject matter expert ...

HYCAST LLC

Maintenance Reliability Engineer

Fairfield, IA · On-site

$82K - $127K/yr

Foundry-specific experience (iron, steel, aluminum, or other metal casting) * Certification or training in Reliability Engineering, RCM, TPM, or Six Sigma * Experience with furnace systems, sand ...

HYCAST LLC

Maintenance Reliability Engineer

Fairfield, IA · On-site

$82K - $127K/yr

Foundry-specific experience (iron, steel, aluminum, or other metal casting) * Certification or training in Reliability Engineering, RCM, TPM, or Six Sigma * Experience with furnace systems, sand ...

Magna

Process Technician - Casting

Birmingham, AL · On-site

Through our robust product engineering, outstanding tooling capabilities and diverse process ... Operate or tend metal casting. * Promotes good housekeeping (5S) * Perform other duties as required.

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Metal Casting Engineer information

See salary details

$31K

$95.8K

$127.5K

How much do metal casting engineer jobs pay per year?

As of Sep 11, 2026, the average yearly pay for metal casting engineer in the United States is $95,796.00, according to ZipRecruiter salary data. Most workers in this role earn between $81,000.00 and $116,000.00 per year, depending on experience, location, and employer.

What does a metal casting engineer do?

A Metal Casting Engineer is responsible for designing, developing, and overseeing the metal casting process used to create parts and products from molten metal. They work with various casting methods such as sand casting, die casting, and investment casting to ensure components meet quality and performance standards. Their duties include selecting appropriate materials, optimizing production processes, troubleshooting defects, and collaborating with other engineers and technicians to improve efficiency and product quality.

What are some common challenges metal casting engineers face in optimizing casting processes?

Metal Casting Engineers often encounter challenges such as minimizing defects like porosity, shrinkage, and inclusions while maintaining production efficiency. Balancing quality control with cost-effectiveness and meeting tight project deadlines are frequent concerns. Additionally, adapting to new materials, evolving customer requirements, and integrating advanced simulation technologies can require ongoing learning and problem-solving. Effective collaboration with design, quality assurance, and manufacturing teams is essential to address these challenges and deliver reliable cast products.

What are the key skills and qualifications needed to thrive as a metal casting engineer, and why are they important?

To thrive as a Metal Casting Engineer, you need a solid background in metallurgy, materials science, and mechanical engineering, often supported by a bachelor's degree or higher in a related field. Familiarity with casting simulation software (like MAGMASOFT or ProCAST), non-destructive testing methods, and quality control systems is typically required. Strong problem-solving skills, attention to detail, and effective communication help you excel in troubleshooting and cross-functional teamwork. These skills and qualifications are vital for optimizing production processes, ensuring product quality, and maintaining safety standards in metal casting operations.

What is the difference between Metal Casting Engineer vs Foundry Technician?

AspectMetal Casting EngineerFoundry Technician
CredentialsBachelor's degree in Metallurgy, Materials Science, or Mechanical EngineeringHigh school diploma or associate degree, technical training
Work EnvironmentDesigning casting processes, overseeing production, quality controlOperating equipment, preparing molds, maintaining foundry machinery
Industry UsageUsed in manufacturing, aerospace, automotive industriesPrimarily in foundries and metal casting facilities

The main difference between a Metal Casting Engineer and a Foundry Technician lies in their roles and responsibilities. Metal Casting Engineers focus on designing processes, quality assurance, and process optimization, often requiring a degree. Foundry Technicians handle hands-on tasks like operating equipment and mold preparation, typically with technical training. Both roles are essential in the metal casting industry but differ in scope and expertise.

What are popular job titles related to Metal Casting Engineer jobs?

For Metal Casting Engineer jobs, the most frequently searched job titles are:

Infographic showing various Metal Casting Engineer job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 87% Full Time, 9% Part Time, and 3% Contract. Highlights an 86% Physical, 4% Hybrid, and 10% Remote job distribution, with an average salary of $95,796 per year, or $46.1 per hour.

Design Engineer

Mankato, MN • On-site

mlp
Utilities • 1 - 5K employees
Learn more about mlpexternal

$80K - $87K/yr

Full-time

Posted 18 days ago

MacLean Power Systems rating

7.3

Company rating: 7.3 out of 10

Based on 18 frontline employees who took The Breakroom Quiz

Job description

Join an Industry Leader – Drive Innovation at MacLean Power Systems!

MacLean Power Systems (MPS) in Mankato, Minnesota, is a leading force in the metal casting industry, guided by our True North Operating Principles:

We are strongly committed to exceeding our customers’ expectations through our ability to be AGILE. At MPS-Mankato, you'll join a team that values developing technical skills, mastering technologies, and discovering opportunities for growth.

Your Opportunity: Engineer Innovative Casting Solutions

As a Design Engineer, you will play a key role in developing quality ductile iron castings using computer-aided design and simulation software. You will also provide crucial technical support to customers, ensuring efficient and manufacturable designs. This role involves designing, developing, implementing, and analyzing technical foundry products and performing engineering design evaluations for various castings. The starting salary range for this position is $80,000 to $87,000.

What You Will Do:

  • Design and Develop: You will design new tooling, make changes to existing tooling, perform gating and risering design, and develop tooling CAD designs using SolidWorks.
  • Simulate and Optimize: You will perform casting simulations using MAGMA.
  • Support and Collaborate: You'll assist with the quoting process, coordinate new job startups, and lead yield improvement initiatives. You will also authorize sample and pre-production approvals.
  • Provide Technical Expertise: You'll provide technical support to account managers and customers, assist customers in designing new products, and improve existing products.
  • Drive Improvement: You'll participate in cost-reduction and energy-saving projects, coordinate problem-solving analyses, and maintain accurate record-keeping.
  • Test and Validate: You'll prove out designs through testing, both destructive and non-destructive.
  • Stay Ahead of Technology: You'll identify emerging technology to be integrated within the company.
  • Contribute to Efficiency: You'll offer suggestions for improvements of operations or processes.
  • Engage with Customers: You'll travel to customer locations to assist with design, resolve quality issues, and deliver presentations.
  • Work as a Team: You'll collaborate with team members to maximize productivity and efficiency.
  • Prioritize Safety: You'll perform physical and cognitive demands promoting safety in the work environment.
  • Maintain Attendance: You'll attend work during regularly scheduled hours and outside regular hours as necessary.
  • Communicate Effectively: You'll communicate effectively and efficiently with other employees, supervisors, individuals from other organizations, and customers.  

Who We Are:

We are recognized as a leader in the metal casting industry with more than 150 years of experience. MPS Mankato services the utility industry, and locally, we serve Agriculture, Heavy Truck, Pump, Lawn care, Oil & Gas, Rail, and other industries. We are located in Mankato, MN, and are committed to exceeding our customer's expectations through our ability to be AGILE!

What You Need to Succeed:

  • Education: Associate's Degree in Engineering or a related field. A Bachelor’s degree in Engineering or related field is preferred.
  • Experience: Experience in manufacturing or a related field and 2+ years of experience in CAD modeling, reading blueprints, and designing for manufacturability. Experience in foundry processes, continuous improvement, and tooling design is preferred. Experience using Casting Simulation Software and CNC Machining is also preferred.

Additional Requirements:

  • Must successfully pass a pre-employment drug screen, assessment, and background check.
  • Must comply with organizational and departmental policies.
  • Ability to meet the cognitive and physical demands of the position, including working in the described environment.

We encourage you to apply if you are a motivated and skilled Design Engineer looking to contribute to a dynamic team.

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