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Mechanical Design Analysis Engineer Jobs in Sun Prairie, WI

Renewaire

Mechanical Design Engineer

Waunakee, WI

$77K - $105K/yr

Competent use of analysis tools for design of new components. * Facilitate design reviews to ... Engineering, Mechanical Design, CAD, Prototype Testing, Technical Drawings, Assembly Design ...

RenewAire LLC

Mechanical Design Engineer

Waunakee, WI · On-site

$77K - $105K/yr

Competent use of analysis tools for design of new components. * Facilitate design reviews to ... Engineering, Mechanical Design, CAD, Prototype Testing, Technical Drawings, Assembly Design ...

Renewaire LLC

Mechanical Design Engineer

Waunakee, WI · On-site

$77K - $105K/yr

Competent use of analysis tools for design of new components. * Facilitate design reviews to ... Engineering, Mechanical Design, CAD, Prototype Testing, Technical Drawings, Assembly Design ...

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All JobsMechanical Design Analysis Engineer JobsMechanical Design Analysis Engineer Jobs in Sun Prairie, WI

Mechanical Design Analysis Engineer information

See Sun Prairie, WI salary details

$44.3K

$89.1K

$132.8K

How much do mechanical design analysis engineer jobs pay per year?

As of Aug 21, 2026, the average yearly pay for mechanical design analysis engineer in Sun Prairie, WI is $89,100.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,900.00 and $100,200.00 per year, depending on experience, location, and employer.

What does a mechanical design analysis engineer do?

A Mechanical Design Analysis Engineer is responsible for designing and analyzing mechanical components and systems to ensure they meet performance, safety, and reliability standards. They use computer-aided design (CAD) software and simulation tools to model and test designs under various conditions. Their work often involves collaborating with other engineers, reviewing technical drawings, and optimizing designs to improve efficiency and reduce costs. Additionally, they may be involved in prototype testing and troubleshooting to resolve any design issues before manufacturing.

What are the key skills and qualifications needed to thrive as a mechanical design analysis engineer?

To thrive as a Mechanical Design Analysis Engineer, you need a solid background in mechanical engineering principles, proficiency in design and analysis methodologies, and typically a bachelor's degree in mechanical engineering or a related field. Familiarity with CAD software (such as SolidWorks or AutoCAD), finite element analysis (FEA) tools, and relevant industry codes or certifications (like PE licensure) is essential. Strong problem-solving abilities, attention to detail, and effective communication skills help you excel in collaborating with cross-functional teams and presenting technical findings. These competencies ensure the development of reliable, efficient products and effective resolution of design challenges.

How does a mechanical design analysis engineer typically collaborate with cross-functional teams during a product development cycle?

Mechanical Design Analysis Engineers often work closely with product designers, manufacturing engineers, and quality assurance teams throughout the product development process. They provide critical analysis and simulation data to help refine designs, ensure manufacturability, and verify that products meet safety and performance standards. Regular meetings, design reviews, and collaborative problem-solving sessions are common, allowing for real-time feedback and iterative improvements. This collaborative environment ensures that the final product is optimized from both a design and engineering perspective.

What is the difference between Mechanical Design Analysis Engineer vs Mechanical Design Engineer?

AspectMechanical Design Analysis EngineerMechanical Design Engineer
Primary FocusAnalyzing mechanical systems for performance, stress, and durabilityCreating and developing mechanical components and assemblies
Skills & CertificationsFEM, CAD, analytical tools, engineering degreesCAD, design software, engineering degrees
Work EnvironmentDesign validation labs, simulation software, R&D teamsDesign offices, manufacturing plants, prototyping labs
Industry UsageAutomotive, aerospace, manufacturing, R&DProduct development, manufacturing, engineering firms

Both roles require engineering degrees and CAD skills, but the Mechanical Design Analysis Engineer specializes in evaluating and testing mechanical systems through analysis, while the Mechanical Design Engineer focuses on creating and developing new mechanical designs.

What are popular job titles related to Mechanical Design Analysis Engineer jobs in Sun Prairie, WI?

For Mechanical Design Analysis Engineer jobs in Sun Prairie, WI, the most frequently searched job titles are:

What job categories do people searching Mechanical Design Analysis Engineer jobs in Sun Prairie, WI look for?

The top searched job categories for Mechanical Design Analysis Engineer jobs in Sun Prairie, WI are:

What cities near Sun Prairie, WI are hiring for Mechanical Design Analysis Engineer jobs?

Cities near Sun Prairie, WI with the most Mechanical Design Analysis Engineer job openings:

Mechanical Design Analysis Engineer jobs near you
Infographic showing various Mechanical Design Analysis Engineer job openings in Sun Prairie, WI as of August 2026, with employment types broken down into 87% Full Time, 10% Part Time, and 3% Contract. Highlights an 82% Physical, 5% Hybrid, and 13% Remote job distribution, with an average salary of $89,100 per year, or $42.8 per hour.

Mechanical Design Engineer

Quantum World Technologies Inc

Middleton, WI • On-site

$76K - $103K/yr

Contractor

Re-posted 14 days ago

Job description

Job Title: Mechanical Design Engineer

Location: Middleton, Wisconsin

Onsite/ Hybrid/ Remote: Onsite 

Duration: 1 year

Job Description:

Position Overview

We are seeking a skilled Mechanical Design Engineer to support the design and development of window covering products including roller shades, blinds, awnings, shutters, and cellular shades. The role involves working on mechanical components, product structures, and assemblies, ensuring optimal performance, manufacturability, and quality across product lines.

Key Responsibilities

  • Design and develop mechanical systems and components for window covering products such as roller shade assemblies, awnings, blinds, shutters, and cellular systems.
  • Create detailed 3D models, 2D drawings, and exploded views for components and assemblies.
  • Support development of sub-systems such as head rails, bottom rails, fascia, and structural frames.
  • Drive cost reduction, material optimization, and sustainability initiatives.
  • Design and optimize mechanical components such as:
  • Springs (power, torsion, constant torque)
  • Mounting brackets, connectors, shafts, and housings
  • Chain mechanisms, control systems, and structural elements
  • Ensure proper integration of product assemblies including end caps, rods, couplers, and support structures.
  • Work on extrusion-based components such as roller tubes, rails, and fascia.
  • Evaluate materials including aluminum, wood, plastics, and composite materials used in product structures.
  • Design and integrate motorized systems including motor units, gearboxes, control PCBAs, and power sources.
  • Ensure proper performance of rolling, tensioning, and durability mechanisms.
  • Conduct design validation through analysis, prototyping, and testing.
  • Ensure products meet quality, durability, and performance standards.
  • Troubleshoot design issues and implement corrective actions.

Qualifications

  • Education: Bachelor’s degree in engineering (Mechanical Engineering preferred).
  • Experience: 5–8 years of professional experience
  • Sheet metal and extrusion design
  • Assembly design and tolerance stack-up
  • Mechanical calculations and analysis
  • Knowledge of motorized systems and basic electronics integration.

Technical Skills:

  • Proficiency in CAD tools (e.g., SolidWorks, AutoCAD).
  • Experience in window covering systems or similar mechanical assemblies
  • Exposure to product lifecycle management and manufacturing environments

Soft Skills:

  • Strong analytical and problem-solving abilities.
  • Excellent communication and collaboration skills.
  • Ability to manage multiple projects in a fast-paced environment.

Preferred Attributes:

  • Experience with e-commerce or retail packaging solutions.
  • Knowledge of sustainability practices in packaging design.
Hands-on experience with packaging automation and manufacturing processes