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Mechanical Design Analysis Engineer Jobs in Reston, VA

Senior Mechanical Design Engineer Belong. Connect. Grow. with KBR! KBR's National Security ... Solve technical design problems and perform system-level design analyses. * Develop mechanical and ...

Mechanical Design Engineer

Rockville, MD · On-site

$77K - $105K/yr

This role is responsible for the engineering design and development of mechanical systems ... Planning and performing the analysis required to assess aspects of the SSCs to ensure they can ...

Mechanical Design Engineer

Rockville, MD · On-site

$77K - $105K/yr

This role is responsible for the engineering design and development of mechanical systems ... Planning and performing the analysis required to assess aspects of the SSCs to ensure they can ...

S. in Mechanical, Structural, Aerospace Engineering or related technical field • Minimum 3 years of relevant experience in structural analysis • Structural and mechanical design, load/stress ...

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Mechanical Design Analysis Engineer information

See Reston, VA salary details

$47.3K

$95.3K

$142K

How much do mechanical design analysis engineer jobs pay per year?

As of Aug 7, 2026, the average yearly pay for mechanical design analysis engineer in Reston, VA is $95,274.00, according to ZipRecruiter salary data. Most workers in this role earn between $79,100.00 and $107,200.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a mechanical design analysis engineer?

To thrive as a Mechanical Design Analysis Engineer, you need a solid background in mechanical engineering principles, proficiency in design and analysis methodologies, and typically a bachelor's degree in mechanical engineering or a related field. Familiarity with CAD software (such as SolidWorks or AutoCAD), finite element analysis (FEA) tools, and relevant industry codes or certifications (like PE licensure) is essential. Strong problem-solving abilities, attention to detail, and effective communication skills help you excel in collaborating with cross-functional teams and presenting technical findings. These competencies ensure the development of reliable, efficient products and effective resolution of design challenges.

How does a mechanical design analysis engineer typically collaborate with cross-functional teams during a product development cycle?

Mechanical Design Analysis Engineers often work closely with product designers, manufacturing engineers, and quality assurance teams throughout the product development process. They provide critical analysis and simulation data to help refine designs, ensure manufacturability, and verify that products meet safety and performance standards. Regular meetings, design reviews, and collaborative problem-solving sessions are common, allowing for real-time feedback and iterative improvements. This collaborative environment ensures that the final product is optimized from both a design and engineering perspective.

What is the difference between Mechanical Design Analysis Engineer vs Mechanical Design Engineer?

AspectMechanical Design Analysis EngineerMechanical Design Engineer
Primary FocusAnalyzing mechanical systems for performance, stress, and durabilityCreating and developing mechanical components and assemblies
Skills & CertificationsFEM, CAD, analytical tools, engineering degreesCAD, design software, engineering degrees
Work EnvironmentDesign validation labs, simulation software, R&D teamsDesign offices, manufacturing plants, prototyping labs
Industry UsageAutomotive, aerospace, manufacturing, R&DProduct development, manufacturing, engineering firms

Both roles require engineering degrees and CAD skills, but the Mechanical Design Analysis Engineer specializes in evaluating and testing mechanical systems through analysis, while the Mechanical Design Engineer focuses on creating and developing new mechanical designs.

What does a mechanical design analysis engineer do?

A Mechanical Design Analysis Engineer is responsible for designing and analyzing mechanical components and systems to ensure they meet performance, safety, and reliability standards. They use computer-aided design (CAD) software and simulation tools to model and test designs under various conditions. Their work often involves collaborating with other engineers, reviewing technical drawings, and optimizing designs to improve efficiency and reduce costs. Additionally, they may be involved in prototype testing and troubleshooting to resolve any design issues before manufacturing.

Are mechanical design analysis engineers in demand?

Mechanical design analysis engineers are in strong demand due to the need for expertise in CAD software, finite element analysis, and materials testing across industries such as aerospace, automotive, and manufacturing. The role often requires problem-solving skills and knowledge of industry standards, with job growth driven by technological advancements and automation.
What are popular job titles related to Mechanical Design Analysis Engineer jobs in Reston, VA? For Mechanical Design Analysis Engineer jobs in Reston, VA, the most frequently searched job titles are:
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What cities near Reston, VA are hiring for Mechanical Design Analysis Engineer jobs? Cities near Reston, VA with the most Mechanical Design Analysis Engineer job openings:

Senior Mechanical Design Engineer

KBR

Washington, DC

$150K - $190K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 6 days ago


KBR rating

8.3

Company rating: 8.3 out of 10

Based on 47 frontline employees who took The Breakroom Quiz

136th of 441 rated engineering


Job description

Title:

Senior Mechanical Design Engineer

Belong. Connect. Grow. with KBR!

KBR's National Security Solutions team provides high-end engineering and advanced technology solutions to our customers in the intelligence and national security communities. In this position, your work will have a profound impact on the country's most critical role - protecting our national security.

KBR is seeking a Senior Mechanical Design Engineer with strong CAD proficiency and leadership experience to join our growing team of engineers supporting cutting-edge defense programs. The successful candidate will lead mechanical design efforts and collaborate with cross-disciplinary teams to develop commercial systems and components.

Why Join Us?

  • Innovative Projects:KBR's work is at the forefront of engineering, logistics, operations, science, program management, mission IT and cybersecurity solutions.

  • Collaborative Environment:Be part of a dynamic team that thrives on collaboration and innovation, fostering a supportive and intellectually stimulating workplace.

  • Impactful Work:Your contributions will be pivotal in designing and optimizing defense systems that ensure national security and shape the future of space defense.

Work Environment:

  • Location: On-site R&D Lab, (*No Telework/hybrid arrangements available)

  • Work hours: 0600-1430, with some overtime, based on mission needs

  • Travel Requirements: 5-10%

  • Working Hours: Standard

Basic Compensation:

$150,000 - $190,000 USD annually

The offered rate will be based on the selected candidate's knowledge, skills, abilities and/or experience and in consideration of internal parity.

Key Responsibilities:

  • Lead mechanical design efforts from concept through final production.

  • Research, design, and evaluate mechanical products and systems to meet operational and performance requirements.

  • Apply knowledge of engineering principles to develop structural components.

  • Solve technical design problems and perform system-level design analyses.

  • Develop mechanical and structural layouts using CAD tools.

  • Conduct feasibility and performance testing on components and systems.

  • Participate in design reviews and support production and integration activities.

  • Work closely with a small team to execute fast paced, short timeline projects, both individually and as a team.

Required Qualifications:

  • Active/Current DoD Secret clearance required

  • Bachelor's degree in Mechanical Engineering or a related technical field.

  • A minimum of 8 years of experience performing mechanical design on complex systems.

  • Experience leading design efforts and mentoring junior engineers.

Preferred Qualifications

  • Experience in electronics packaging, including thermal and structural considerations.

  • Familiarity with Space Flight hardware.

  • Strong understanding of the full engineering lifecycle from concept to production.

  • Demonstrated ability to collaborate in multi-disciplinary teams.

  • Experience with Solidworks CAD/CAM tools in 3D modeling

  • Experience in developing 3D models and drawings for fabrication and machining

  • Excellent written and verbal communication skills.

  • Ability to manage multiple priorities in a fast-paced environment.

Ready to Make a Difference?

If you are excited about making a significant impact in the field of space defense and working on projects that matter, we encourage you to apply and join our team at KBR. Let's shape the future together.

KBR Benefits

KBR offers a selection of competitive lifestyle benefits which could include 401K plan with company match, medical, dental, vision, life insurance, AD&D, flexible spending account, disability, paid time off, or flexible work schedule. We support career advancement through professional training and development.

Belong, Connect and Grow at KBR
At KBR, we are passionate about our people and our Zero Harm culture. These inform all that we do and are at the heart of our commitment to, and ongoing journey toward being a People First company. That commitment is central to our team of team's philosophy and fosters an environment where everyone can Belong, Connect and Grow. We Deliver - Together.

KBR is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, disability, sex, sexual orientation, gender identity or expression, age, national origin, veteran status, genetic information, union status and/or beliefs, or any other characteristic protected by federal, state, or local law.


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About KBR

Sourced by ZipRecruiter

At KBR, we partner with government and industry clients to provide purposeful and comprehensive solutions with an emphasis on efficiency and safety. With a full portfolio of services, proprietary technologies and expertise, our employees are ready to handle projects and missions from planning and design to sustainability and maintenance. Whether at the bottom of the ocean or in outer space, our clients trust us to deliver the impossible on a daily basis.

Industry

It services

Company size

10,000+ Employees

Headquarters location

Houston, TX, US

Year founded

1998