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Material Science Composite Engineer Jobs (NOW HIRING)

CPI Industries

Composites Engineer

Hudson, MA · On-site

$80K - $95K/yr

Radomes are special "domes" made of composite materials that protect antennas and radar systems ... conditions, empower scientific discoveries and space exploration, and much more. CPI is ...

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Composite Repair Engineer (Aerospace)

Lansing, MI • On-site

ALTEN Technology USA
Engineering Professional Services • 10K+ employees
Learn more about ALTEN Technology USAexternal

$91K - $120K/yr

Full-time

Re-posted 28 days ago

Job description

Job Description:

  • As a Ground Test Composites Repair Engineer, you will be responsible for leading the complete project lifecycle for repairs of ground test equipment:
  • a. Decomposing customer requirements; 
  • b. Quoting; 
  • c. Evaluating damage; 
  • d. Designing / developing repair process; 
  • e. Work instruction development; 
  • f. Oversight of repair process execution. 
  • You will be responsible for evaluating damage from normal operations and developing repairs to restore the assembly or components to original requirements.  

What You Will Do:

  • Evaluate damage to ground test equipment during normal use and develop repairs to restore the parts to original / acceptable conditions.
  • Engage with customers in properly scoping / inspecting damage conditions prior to quoting / part arrival on site.
  • Develop project schedule / cost to support quoting all repair jobs.
  • Communicate and make technical presentations to internal and external customers.
  • Develop repairs, work instructions, identify materials to support all repair jobs,
  • including engagement with production personnel.
  • Develop standard repair processes to simplify repair execution.
  • Support production personnel in the performance of the repairs in our facility and at customer locations.
  • Travel to support repair work. Travel up to 50% may be required depending on the repair work.
  • Review and disposition nonconforming material to technical requirements.
  • Contribute to Cost of Poor-Quality efforts, challenge existing processes, and drive improvements.
  • Ensure compliance with established engineering methodologies
  • Use sound engineering judgment, technical expertise, and data analysis to make decisions or solve moderately complex tasks or problems.
  • Support program management by developing an engineering project plan, establishing work packages, milestones, objectives.
  • Mentor junior designers.

Qualifications You Must Have:

  • A Science, Technology, Engineering or Mathematics (STEM) University Degree or equivalent experience and minimum 15 years prior relevant experience
  • A Science, Technology, Engineering or Mathematics (STEM) Advanced Degree in a related field and minimum 10 years experience
  • Effective problem identification and solution skills
  • Strong project ownership, execution, and proactive mentalities
  • 10 years experience with composite manufacturing processes
  • Prior experience with fiber-reinforced polymer composites, specifically: fiberglass, aramid, and/or carbon prepreg and wet layup (especially epoxy resin systems)
  • Comprehensive experience in advanced Composite and Bonded Structures (ie. Organic/Polymer Matrix Composites, Fiber Reinforcement, Manufacturing methods, Adhesives, Surface Preparation, etc.)
  • Knowledge of Composites and Bonded Structures applications for gas turbines and/or other similar applications.
  • Experience with mechanical design (machining, joints, fasteners, welding) in relevant industry positions (aerospace, defense, automotive or similar)
  • Experience with designing tooling to support repairs / production processes such as locating fixtures or grinding depth aids.
  • Familiarity with Non-Destructive Testing (NDT) techniques, such as ultrasonic testing, eddy current, FPI, camera optics, X-ray and others used in aerospace.
  • Experience with GD&T to include determining tolerance requirements.
  • Ability to travel up to 50% of the time. US Passport (or ability to acquire)
  • US Citizen

Qualifications We Prefer:

  • Advanced Degree in Engineering
  • Computer Aided Design Software experience: Creo / Windchill (Preferred) or NX / FiberSIM / TeamCenter:
  • Computer Aided Engineering software experience
  • Experience with design for manufacturing & assembly
  • Documenting repair validation, analysis and research.
  • Understanding of manufacturing cost and reproducibility
  • Familiarity with principles of product development, reliability and quality control
  • Experience with configuration management.

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