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Manufacturing Failure Analysis Engineer Jobs (NOW HIRING)

Foxconn WI

Failure Analysis Engineer

Mount Pleasant, WI

$65K - $80K/yr

... Smart Manufacturing. The Failure Analysis Engineer will monitor test failure trends in NPI, provide corrective actions to improve production test yields, and assist this L10/L11 Test Engineering ...

Foxconn WI

Failure Analysis Engineer

Mount Pleasant, WI · On-site

$65K - $80K/yr

... Manufacturing. The Failure Analysis Engineer will monitor test failure trends in NPI, provide corrective actions to improve production test yields, and assist this Supporting Quality Department as ...

Zipline

Failure Analysis Engineer

San Francisco, CA · On-site

As a Failure Analysis Engineer, you will investigate failures from fielded systems, development testing, life testing, and manufacturing. You will help reproduce failures, isolate electrical faults ...

APPLIED OPTOELECTRONICS INC

A failure analysis engineer for the process integration team will be responsible for failure ... The associate work in a manufacturing environment and be require to wear personal protective ...

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How much do manufacturing failure analysis engineer jobs pay per year?

As of Sep 15, 2026, the average yearly pay for manufacturing failure analysis engineer in the United States is $93,179.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,000.00 and $118,000.00 per year, depending on experience, location, and employer.

What does a manufacturing failure analysis engineer do?

A Manufacturing Failure Analysis Engineer investigates and determines the causes of failures in manufacturing processes, equipment, or products. They analyze data, perform tests, and use specialized techniques to identify root causes of defects or breakdowns. The goal is to recommend corrective actions to improve product quality and prevent future failures. These engineers often work closely with design, production, and quality teams to implement solutions and optimize manufacturing operations.

What are the key skills and qualifications needed to thrive as a manufacturing failure analysis engineer?

To thrive as a Manufacturing Failure Analysis Engineer, you need a solid background in materials science, engineering principles, and analytical problem-solving, typically supported by a degree in engineering or a related field. Familiarity with root cause analysis tools (such as FMEA, 8D), SEM/EDX equipment, and quality management systems (like ISO 9001) is essential. Strong attention to detail, effective communication, and collaboration skills help you interpret data and convey findings to cross-functional teams. These competencies are vital for identifying underlying issues, preventing recurrence, and ensuring product quality and reliability in manufacturing environments.

What are the most common challenges faced by manufacturing failure analysis engineers in identifying root causes of defects?

Manufacturing Failure Analysis Engineers often encounter challenges such as incomplete data, complex multi-step processes, and rapidly changing production environments. Pinpointing the root cause of defects may require collaboration with cross-functional teams, using advanced analytical tools, and conducting thorough documentation of each failure incident. Additionally, balancing the need for quick resolution with the accuracy of analysis can be demanding, as production timelines are often tight. Effective communication and problem-solving skills are essential to overcoming these challenges and ensuring continuous improvement.

What are popular job titles related to Manufacturing Failure Analysis Engineer jobs?

For Manufacturing Failure Analysis Engineer jobs, the most frequently searched job titles are:

Failure Analysis Engineer

Fort Worth, TX • On-site

WISTRON INFOCOMM USA CORPORATION
See more jobs at WISTRON INFOCOMM USA CORPORATIONexternal

Full-time

Re-posted 6 days ago

Job description

Job Purpose:
- The Failure Analysis Engineer at WISTRON INFOCOMM USA CORPORATION is responsible for identifying, analyzing, and resolving product failures to enhance product reliability and performance. This role involves conducting thorough investigations into product defects, developing solutions to prevent recurrence, and collaborating with cross-functional teams to implement improvements. The engineer will play a critical role in ensuring product quality and customer satisfaction by systematically addressing issues and driving continuous improvement initiatives.
Key Responsibilities:
- Conduct detailed failure analysis on electronic components and systems to identify root causes of defects and malfunctions.
- Utilize advanced diagnostic tools and techniques to assess product failures and generate comprehensive reports.
- Collaborate with design, manufacturing, and quality assurance teams to develop corrective actions and preventive measures.
- Implement and manage failure analysis processes and methodologies to ensure consistent and accurate results.
- Communicate findings and recommendations to stakeholders, including engineering teams and management, to facilitate informed decision-making.
- Maintain detailed documentation of analysis procedures, findings, and corrective actions for future reference and continuous improvement.
- Stay updated with industry trends and advancements in failure analysis techniques and technologies.
- Participate in cross-functional meetings and projects to support product development and enhancement efforts.
- Provide technical expertise and guidance to junior engineers and technicians in the failure analysis process.
- Ensure compliance with industry standards and company policies in all failure analysis activities.

Required Education:
- Bachelor's degree in Electrical Engineering, Mechanical Engineering, Materials Science, or a related field. A Master's degree or higher is preferred.
Required Experience:
- Minimum of 3-5 years of experience in failure analysis within the electronics or semiconductor industry.
- Proven track record of conducting root cause analysis and implementing corrective actions to resolve product failures.
- Experience with advanced analytical techniques such as Scanning Electron Microscopy (SEM), Energy Dispersive X-ray Spectroscopy (EDX), and X-ray Fluorescence (XRF).
- Familiarity with reliability testing and environmental stress screening methods.
Required Skills and Abilities:
- Strong analytical and problem-solving skills with the ability to interpret complex data and draw meaningful conclusions.
- Proficiency in using laboratory equipment and software tools related to failure analysis.
- Excellent communication skills, both written and verbal, to effectively convey technical information to cross-functional teams and stakeholders.
- Ability to work independently as well as collaboratively within a team environment.
- Strong attention to detail and organizational skills to manage multiple projects and priorities effectively.
- Knowledge of industry standards and best practices related to failure analysis and quality assurance.
- Demonstrated ability to document findings and prepare comprehensive technical reports.

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