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Manufacturing Design Engineer Jobs in Washington

Airframe Design Engineer

Manassas, VA ยท On-site

$92K - $112K/yr

Work with suppliers on manufacturability, design-for-production, and technical issue resolution ... Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or related field; Master ...

Airframe Design Engineer

Manassas, VA ยท On-site

$92K - $112K/yr

Work with suppliers on manufacturability, design-for-production, and technical issue resolution ... Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or related field; Master ...

Airframe Design Engineer

Manassas, VA ยท On-site

$92K - $112K/yr

Work with suppliers on manufacturability, design-for-production, and technical issue resolution ... Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or related field; Master ...

Design Engineer

Jessup, MD ยท On-site

$63K - $108K/yr

POSITION PURPOSE The Design Engineer will provide technical support and exercises functional ... Provide technical support for BAC manufacturing plants for product orders with special customer ...

Design Engineer

Columbia, MD ยท On-site

$70K/yr

Job Title: Design Engineer Job Type : Full-time, Exempt Duration of role : Permanent Location ... We have expanded our manufacturing footprint across the US, Europe, Australia and are excited to ...

Job Title: Design Engineer Job Type : Full-time, Exempt Duration of role : Permanent Location ... We have expanded our manufacturing footprint across the US, Europe, Australia and are excited to ...

Job Title: Design Engineer Job Type : Full-time, Exempt Duration of role : Permanent Location ... We have expanded our manufacturing footprint across the US, Europe, Australia and are excited to ...

Design Engineer

Jessup, MD ยท On-site

$63K - $108K/yr

POSITION PURPOSE The Design Engineer will provide technical support and exercises functional ... Provide technical support for BAC manufacturing plants for product orders with special customer ...

Senior Airframe Design Engineer

Manassas, VA ยท On-site

$100K - $136K/yr

Senior Airframe Design Engineer About Electra At Electra, we're pioneering sustainable aviation ... Collaborate with aerodynamics, propulsion, systems, manufacturing, stress, and certification teams ...

Senior Airframe Design Engineer

Manassas, VA ยท On-site

$100K - $136K/yr

Senior Airframe Design Engineer About Electra At Electra, we're pioneering sustainable aviation ... Collaborate with aerodynamics, propulsion, systems, manufacturing, stress, and certification teams ...

Senior Airframe Design Engineer

Manassas, VA ยท On-site

$100K - $136K/yr

Senior Airframe Design Engineer About Electra At Electra, we're pioneering sustainable aviation ... Collaborate with aerodynamics, propulsion, systems, manufacturing, stress, and certification teams ...

Design Engineer IV

Rockville, MD ยท On-site

$108K - $150K/yr

Description The Design Engineer IV (Staff) works on high profile design projects that require new silicon created from either original component manufacturer (OCM) or end-customer databases. This ...

Hardware Design Engineer LOCATION Chantilly, VA 20151 CLEARANCE TS/SCI Full Poly (Please note this ... Proficiency with design for manufacturability (DFM) * Knowledge of signal integrity and RF design

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Showing results 1-20

Manufacturing Design Engineer information

See Washington salary details

$51.5K

$97.6K

$154K

How much do manufacturing design engineer jobs pay per year?

As of Aug 4, 2026, the average yearly pay for manufacturing design engineer in Washington is $97,572.00, according to ZipRecruiter salary data. Most workers in this role earn between $79,300.00 and $113,300.00 per year, depending on experience, location, and employer.

What is a manufacturing design engineer?

A Manufacturing Design Engineer is a professional who designs, develops, and optimizes manufacturing processes and equipment to efficiently produce products. They work closely with product designers, engineers, and production teams to ensure that products are manufacturable, cost-effective, and meet quality standards. Their role often involves selecting materials, designing tools and fixtures, and troubleshooting production issues. Manufacturing Design Engineers play a key role in improving productivity, reducing waste, and implementing new technologies in the manufacturing process.

What are the key skills and qualifications needed to thrive as a manufacturing design engineer, and why are they important?

To thrive as a Manufacturing Design Engineer, you need expertise in mechanical design, manufacturing processes, and a relevant engineering degree. Proficiency with CAD software (such as SolidWorks or AutoCAD), familiarity with ERP systems, and certifications like Six Sigma or Lean Manufacturing are typically beneficial. Strong problem-solving abilities, attention to detail, and effective communication skills help you collaborate and innovate within cross-functional teams. These skills and qualifications are crucial for developing efficient, high-quality production solutions and driving continuous improvement in manufacturing environments.

How does a manufacturing design engineer typically collaborate with production and quality teams during a new product launch?

Manufacturing Design Engineers work closely with production and quality teams throughout the new product launch process. They ensure that designs are optimized for manufacturability, facilitate prototype testing, and address any issues that arise on the production floor. Regular meetings and feedback loops help refine processes and resolve design or quality challenges quickly. Effective communication and teamwork are essential for delivering products that meet both performance and quality standards.

What is the difference between Manufacturing Design Engineer vs Mechanical Design Engineer?

AspectManufacturing Design EngineerMechanical Design Engineer
Primary FocusDesigning manufacturing processes and equipmentDesigning mechanical components and systems
Work EnvironmentFactories, production lines, manufacturing plantsDesign offices, R&D labs, engineering departments
Required CredentialsBachelor's in Manufacturing, Mechanical Engineering or related; certifications like Six SigmaBachelor's in Mechanical Engineering; often similar certifications
Industry UsageManufacturing, industrial production, automotiveProduct design, machinery, aerospace, automotive

Manufacturing Design Engineers focus on developing manufacturing processes and equipment to optimize production, while Mechanical Design Engineers concentrate on creating mechanical parts and systems. Both roles require similar educational backgrounds and certifications but differ in their primary responsibilities and work environments.

Infographic showing various Manufacturing Design Engineer job openings in Washington as of July 2026, with employment types broken down into 86% Full Time, 10% Part Time, and 4% Contract. Highlights an 88% Physical, 3% Hybrid, and 9% Remote job distribution, with an average salary of $97,572 per year, or $46.9 per hour.

Airframe Design Engineer

Electra

Manassas, VA โ€ข On-site

$92K - $112K/yr

Full-time

Posted 12 days ago


Job description

About Electra
At Electra, we're pioneering sustainable aviation through the development of hybrid-electric Ultra Short Takeoff and Landing (eSTOL) aircraft designed to transform regional mobility. Our aircraft operate from soccer-field-sized spaces-enabling Direct Aviation, a new mode of point-to-point air travel that brings communities closer together. Headquartered in Northern Virginia with a location in Switzerland, Electra is building a diverse global team passionate about redefining the future of flight.
Position Overview
Electra is seeking a Airframe Design Engineer to help the design, integration, and development of primary and secondary structures for our nine-passenger EL9 hybrid-electric aircraft.
In this role, you will support major structural design deliverables, collaborate deeply with multidisciplinary teams, and help ensure the aircraft's structures meet performance, safety, manufacturability, and certification goals. This position is ideal for an experienced engineer ready to contribute at a high level while influencing design decisions across multiple aircraft systems.
Key Responsibilities & Essential Functions
  • Support the design and development of primary and secondary airframe structures, including fuselage, wing, empennage, and landing gear integration.
  • Assist with structural design tasks from concept through detailed design and into certification, ensuring compliance with performance, manufacturability, maintainability, and safety requirements.
  • Work with structural requirements, material selections, and design criteria in support of applicable airworthiness regulations.
  • Collaborate with aerodynamics, propulsion, systems, manufacturing, stress, and certification teams to ensure integrated and optimized structural solutions.
  • Produce high-quality design documentation, including 3D CAD models, engineering drawings, ICDs, and supporting design reports.
  • Execute trade studies evaluating materials, configurations, manufacturing approaches, and integration options to balance weight, cost, and performance.
  • Support structural analysis activities by working closely with stress engineers on static, dynamic, and fatigue considerations.
  • Participate in design reviews and provide technical mentorship to early-career engineers.
  • Work with suppliers on manufacturability, design-for-production, and technical issue resolution.
  • Contribute to continuous improvement in Electra's structural design methods, tools, and development processes.
  • Stay informed on emerging technologies, advanced materials, and evolving FAA certification requirements for new aircraft types.
  • Support CAD admin duties such as tool and process development for designers
Required Education and Experience
  • Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or related field; Master's degree preferred.
  • 2+ years of experience in aircraft structural or airframe design, integration, and development (or equivalent combination of education and experience).
Required Skills and Qualifications
  • Strong understanding of airframe structural design for both metallic and composite components.
  • Demonstrated experience across conceptual, preliminary, and detailed design phases.
  • Proficiency with 3D CAD tools (preferably Siemens NX or CATIA V5/V6).
  • Familiarity with FAA Part 23 or Part 25 structural certification requirements.
  • Working knowledge of loads, stress, and fatigue principles and their influence on design decisions.
  • Experience creating aerospace engineering drawings, design documentation, and configuration-controlled deliverables.
  • Strong communication and collaboration skills for effective cross-functional teamwork.
  • Ability to manage design tasks, priorities, and deadlines in a fast-paced development environment.
Desired Skills and Qualifications
  • Experience with hybrid-electric, eSTOL/eVTOL, or other advanced aircraft development programs.
  • Familiarity with composite manufacturing processes such as AFP, infusion, or hand layup.
  • Experience with FEM tools (NASTRAN, FEMAP, HyperMesh).
  • Background in weight optimization, design-for-manufacturability, or design-to-cost.
  • Knowledge of requirements management or PLM tools (JAMA, Teamcenter, etc.).
  • Experience coordinating with suppliers on design, fabrication, or integration activities.
  • Private pilot license or a strong passion for aviation is a plus.
Location & Additional Information
  • Location: Manassas, VA headquarters (on-site presence strongly preferred).
  • Travel: Occasional (<10%).
  • Salary: Electra's salary range for this position is: $92,000.00- $112,000.00
    Our salary ranges reflect the minimum and maximum range for the Company level overall across all locations & projects and does not necessarily reflect the budgeted amount for this position. Individual pay is based on additional factors, including project budgets, job-related skills, experience, relevant education and/or training, role, level, location, and project.