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Hydrostatic Testing Jobs in Texas (NOW HIRING)

Cactus Wellhead

FlexSteel - Hydro Operator - I

Baytown, TX · On-site

$14.25 - $18.25/hr

The Level 1 Hydro Operator is an entry-level position responsible for supporting and performing basic operational tasks related to hydrostatic testing in pipe production. This role is part of a ...

Semiserve

Piping Mechanical QA

Texas City, TX

Familiarity with pressure testing, hydrostatic testing, and bolted joint assembly. * Ability to read and interpret P&IDs, isometrics, and construction drawings. * Strong communication skills and ...

Dixon

Valve Assembler

Houston, TX

$15.25 - $18.75/hr

Perform functional, pneumatic, hydrostatic, and leak testing to verify valve performance. * Inspect components for wear, damage, and dimensional accuracy using precision measuring equipment. * Read ...

New

Audubon Companies

QC Technician

Houston, TX · On-site

$16.75 - $21.50/hr

Witness testing activities such as hydrostatic testing, NDT, torque verification, coatings inspections, pressure testing, or electrical testing (as applicable). * Ensure inspection documentation is ...

Clean Harbors

Hydroblast Technician

Deer Park, TX · On-site

$14.42 - $28.85/hr

This team member is responsible for the successful execution of setting up and assisting with water treatment systems, pipeline hydrostatic testing and various other responsibilities. The ...

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Hydrostatic Testing information

What is hydrostatic testing?

Hydrostatic testing is a method used to check the strength and leak-resistance of pressure vessels, such as pipelines, boilers, and fuel tanks. The process involves filling the vessel with water or another incompressible fluid, then pressurizing it to a level higher than its normal operating pressure. This helps identify any leaks or weaknesses in the structure before the vessel is put into service. Hydrostatic testing is widely used in industries like oil and gas, plumbing, and manufacturing to ensure safety and compliance with regulations.

What are the key skills and qualifications needed to thrive in a hydrostatic testing technician role?

To thrive as a Hydrostatic Testing Technician, you need a solid understanding of pressure testing procedures, safety protocols, and relevant industry standards, usually supported by a technical diploma or equivalent experience. Familiarity with pressure gauges, pumps, data logging systems, and certifications such as OSHA or NACE is commonly required. Attention to detail, problem-solving skills, and strong communication abilities help ensure accurate test results and safe operations. These skills and qualifications are crucial for maintaining system integrity, preventing failures, and ensuring compliance with safety and regulatory requirements.

What are some common challenges faced by professionals during hydrostatic testing, and how can they be effectively managed?

Professionals conducting hydrostatic testing often encounter challenges such as maintaining precise pressure levels, ensuring the integrity of testing equipment, and accurately detecting leaks. Environmental factors like temperature fluctuations and equipment compatibility can affect test results. Effective management involves thorough pre-test inspections, using calibrated instruments, following standardized procedures, and maintaining clear communication with team members to promptly address any irregularities during testing. Continuous training and adherence to safety protocols are also critical for minimizing risks and ensuring reliable outcomes.

What is the difference between Hydrostatic Testing vs Pipe Fitter?

AspectHydrostatic TestingPipe Fitter
CertificationsASME, API, state-specific licensesPipefitting certifications, OSHA safety training
Work EnvironmentIndustrial plants, pipelines, pressure vesselsConstruction sites, industrial facilities, piping systems
Job FocusTesting pressure integrity of vessels and pipelinesAssembling, installing, and maintaining piping systems

Hydrostatic Testing and Pipe Fitters often work in industrial settings, requiring similar safety certifications. Hydrostatic Testing focuses on pressure testing equipment, while Pipe Fitters specialize in installing and maintaining piping systems. Both roles are essential in industries like oil and gas, manufacturing, and construction.

What is a hydrostatic testing job?

Hydrostatic testing involves using water to pressurize oil and gas pipelines, sprinkler systems, plumbing and tanks, sewer systems, and similar structures to test for leaks and assess structural integrity. Jobs in hydrostatic testing include working as a pipefitter or inspector, but you can also become a technician or an operator. In these roles, your duties include calibrating and performing pressure tests, inspecting and repairing lines and systems, and assisting with routine maintenance. Additionally, these jobs have responsibilities related to safety compliance, reporting defective parts and equipment, and working from both written and oral instructions, so good communication skills and the ability to pay attention to detail are important.

More about Hydrostatic Testing jobs
What are the most commonly searched types of Hydrostatic Testing jobs in Texas? The most popular types of Hydrostatic Testing jobs in Texas are:
What are popular job titles related to Hydrostatic Testing jobs in Texas? For Hydrostatic Testing jobs in Texas, the most frequently searched job titles are:
What job categories do people searching Hydrostatic Testing jobs in Texas look for? The top searched job categories for Hydrostatic Testing jobs in Texas are:
What cities in Texas are hiring for Hydrostatic Testing jobs? Cities in Texas with the most Hydrostatic Testing job openings:
Hydrostatic Testing jobs near you
Infographic showing various Hydrostatic Testing job openings in Texas as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution.

FlexSteel - Hydro Operator - I

Cactus Wellhead

Baytown, TX • On-site

$14.25 - $18.25/hr

Full-time

Re-posted 18 days ago

Job description

This is a FlexSteel position and is located in Baytown, TX.
SUMMARY
FlexSteel (www.flexsteelpipe.com) is an innovation-driven flexible pipe technology company. The Company comprises a hard-working and dedicated team united by a commitment to Safety, Quality, Human Development, Delivery, Innovation, Productivity, and excellence in all we do. The culture of FlexSteel can be described as energetic and passionate, which is felt daily throughout the Company. FlexSteel embodies teamwork with a focus on hiring top talent and developing employees.
The Level 1 Hydro Operator is an entry-level position responsible for supporting and performing basic operational tasks related to hydrostatic testing in pipe production. This role is part of a structured on-the-job training program focused on skill acquisition and safe operations.
  • The purpose of this position is to operate or support the operation of production equipment and perform processes related to manufacturing flexible pipe and develop fundamental skills necessary for safe and effective hydrostatic testing operations in pipe production.
  • Hydro Operators participate in a structured on-the-job training program to develop basic skills through the completion of competency modules and hands-on training.

ESSENTIAL FUNCTIONS AND RESPONSIBILITIES
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The individual in this position must use initiative and judgment arranging job details to achieve predetermined objectives. The requirements listed below are representative of the knowledge, skills, and/or abilities required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
  • Performs job duties under close supervision from Lead Operators or Supervisors.
  • Follows standard work instructions and adheres to safety and quality procedures.
  • Supports equipment setup, material handling, and post-test processes.
  • Completes basic documentation and learns to use ERP scanning and LabView software.
  • Understands and supports hydrostatic test processes, including data sheets and reports.
  • Participates in training modules and gains certification in Mentor Acknowledgement form, SSE Training Competency Program (Module A), Basic Skills Competency program (Module 1 Part 1) Basic Equipment Competency program (Module 1 Part 2), Hydrotest Competency program (Module 2), Hydrotest Quality Inspection Competency Program (Module 4)
  • Assists with Preventative Maintenance (PM) as directed.

SUPERVISORY RESPONSIBILITIES
To perform this job successfully, an individual must be able to perform each essential function satisfactorily. The requirements listed below are representative of the knowledge, skills, and/or abilities required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential function.
  • None

EDUCATION, EXPERIENCE and QUALIFICATIONS
To perform this job successfully, an individual must be able to perform each essential function satisfactorily. The requirements listed below are representative of the knowledge, skills, and/or abilities required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential function.
  • Must be 18 years of age or older to apply.
  • High School Diploma or GED
  • Candidates must be able to read, write, speak, and understand English.
  • At least one (1) year of relevant experience in a forward-thinking manufacturing environment is preferred.
  • Knowledge of mechanics, metal forming, and/or extrusion equipment and processes is preferred.
  • Candidate must be able to write routine reports and correspondence.
  • Candidate must be able to speak effectively before groups of customers or employees of the organization.
  • Candidates must be able to interpret a variety of instructions furnished in written, oral, diagram or schedule form.
  • Basic mechanical aptitude and willingness to learn.

PHYSICAL DEMANDS
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
  • Regularly required to use hands to finger, handle, or feel; reach with hands and arms; climb or balance; stoop, kneel, crouch, or crawl; stand, walk and sit; talk and hear.
  • Close vision, distance vision, peripheral vision, depth perception, and ability to adjust focus.
  • Regularly lift and move up to 10 pounds, frequently lift and move up to 25 pounds and occasionally lift and move up to 40 pounds.
  • Ability to clearly hear voices or alarms, bells, and other noise.

WORK ENVIRONMENT
The work environment characteristics described here are representative of those an employee may encounter while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
  • Regularly exposed to moving mechanical parts; fumes or airborne particles; toxic or caustic chemicals; outside weather conditions; and risk of electrical shock.
  • Regularly exposed to wet and humid conditions (outside weather conditions); high, precarious
  • places; extreme cold; extreme heat and vibration.
  • Occasionally exposed to the risk of radiation or electrical shock.
  • The noise level in the work environment is usually very loud.

Disclaimer: FlexSteel USA, LLC is an Equal Employment Opportunity (EEO) employer and does not discriminate in any employer/employee relations based on race, color, religion, sex, sexual orientation, gender identity and expression, national origin, age, marital status, disability, veteran status, genetic information, or any other basis protected by applicable discrimination laws. This job description indicates the general nature and level of work expected of the incumbent. It is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities required of the incumbent. Incumbent may, and probably will be asked to perform other duties as required. Each employee, regardless of classification, is required to maintain a safe, orderly and clean workplace, using safety precautions and observing safety rules at all times.
Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.

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