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Heat Exchanger Design Engineer Jobs (NOW HIRING)

Systems Design Engineer I

Camden, NJ · On-site

$95K - $115K/yr

The Engineer must be eager to learn new skills to create feasible/practical solutions to ... DOORS-NG), and HTRI heat exchanger design software * EIT and/or PE certification A Generation Ahead ...

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Heat Exchanger Design Engineer information

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$10

$42

$62

How much do heat exchanger design engineer jobs pay per hour?

As of Jul 22, 2026, the average hourly pay for heat exchanger design engineer in the United States is $42.57, according to ZipRecruiter salary data. Most workers in this role earn between $38.70 and $44.23 per hour, depending on experience, location, and employer.

What is the difference between Heat Exchanger Design Engineer vs Mechanical Design Engineer?

AspectHeat Exchanger Design EngineerMechanical Design Engineer
CredentialsBachelor's in Mechanical Engineering, relevant certificationsBachelor's in Mechanical Engineering, relevant certifications
Work EnvironmentIndustrial plants, manufacturing, energy sectorVarious industries including automotive, aerospace, manufacturing
Industry UsageSpecialized in heat transfer equipmentBroader mechanical systems design

The Heat Exchanger Design Engineer focuses specifically on designing heat transfer equipment, requiring specialized knowledge in thermodynamics and fluid mechanics. In contrast, the Mechanical Design Engineer has a broader scope, working on various mechanical systems across multiple industries. Both roles often require similar educational backgrounds and certifications, but their daily tasks and industry applications differ significantly.

What does a Heat Exchanger Design Engineer do?

A Heat Exchanger Design Engineer specializes in designing and developing heat exchangers, which are devices used to transfer heat between two or more fluids. Their responsibilities include analyzing thermal and mechanical requirements, selecting suitable materials, creating detailed designs, and ensuring that the exchangers meet industry standards and client specifications. They often use specialized software for simulations and calculations, collaborate with other engineering teams, and may also be involved in testing prototypes or troubleshooting existing systems.

What are some common challenges faced by Heat Exchanger Design Engineers during project execution?

Heat Exchanger Design Engineers often encounter challenges such as balancing performance requirements with cost constraints, ensuring compliance with industry standards, and addressing space limitations within customer facilities. Additionally, they must collaborate closely with process engineers, fabricators, and clients to resolve technical issues and accommodate late-stage design changes. Effective communication and problem-solving skills are essential to managing these complexities and delivering reliable, efficient heat exchanger solutions.

What are the key skills and qualifications needed to thrive as a Heat Exchanger Design Engineer, and why are they important?

To thrive as a Heat Exchanger Design Engineer, you need a strong background in mechanical or chemical engineering, thermodynamics, and fluid mechanics, often supported by a relevant engineering degree. Expertise in CAD software (such as AutoCAD or SolidWorks), heat exchanger design software (like HTRI or Aspen EDR), and familiarity with industry codes and certifications (e.g., ASME standards) are typically required. Strong problem-solving abilities, attention to detail, and effective communication skills set top candidates apart. These competencies enable the engineer to create efficient, safe, and reliable heat exchanger systems that meet both technical and regulatory requirements.
More about Heat Exchanger Design Engineer jobs
What cities are hiring for Heat Exchanger Design Engineer jobs? Cities with the most Heat Exchanger Design Engineer job openings:
Infographic showing various Heat Exchanger Design Engineer job openings in the United States as of July 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $88,537 per year, or $42.6 per hour.
Senior Thermal Design Engineer

Senior Thermal Design Engineer

API Heat Transfer

Buffalo, NY

$95K - $110K/yr

Other

Medical, Retirement, PTO

Posted 22 days ago


Job description

Engineer the Future of Heat Transfer –

API is growing rapidly, and we're looking for a Senior Thermal Design Engineer to help lead the way. You'll design and optimize shell-and-tube and gasketed plate heat exchangers, owning projects from thermal rating through manufacturing support — alongside a world-class global team of thermal professionals pushing the boundaries of heat transfer technology.

What We Offer You:

  • Opportunity to learn from and contribute to a premier, global company
  • Be part of leading-edge technology for the heat transfer industry
  • Ability to impact customers across multiple industries
  • Full health & welfare benefits, 401(k), PTO, and developmental opportunities!
  • Salary Range $95,000/year - $110,000/year

What You Will Do:

  • Thermal Rating: Perform thermal design and sizing of shell-and-tube and plate-type heat exchangers for situations involving single and multi-phase flows and phase change.
  • Software Simulation: Utilize HTRI and other packages along with API proprietary programs.
  • Spec Verification: Review customer data sheets, piping diagrams, and process specifications.
  • Cross-Functional Support: Collaborate with mechanical design engineers to ensure code compliance to ASME, CRN, PED, ABS, and other relevant codes.
  • Client Consultation: Provide technical support to sales teams and interface directly with clients on an as-needed basis.

What You Will Bring:

  • Education: Bachelor of Science degree in Mechanical or Chemical Engineering, Master’s degree preferred.
  • Accreditation: Degree must be from an ABET-accredited university.
  • Experience: 3 to 5 years of professional experience in thermal design.
  • Exchanger Expertise: Proven track record sizing shell-and-tube and plate heat exchangers for single and multi-phase fluids.
  • Software Skills: Proficient with HTRI or Aspen EDR software.
  • Fluid Dynamics: Strong foundational knowledge of thermodynamics, fluid mechanics, and heat transfer.
  • Communication: Clear technical writing and verbal communication skills.  English proficiency required.

Preferred Qualifications

  • Industry Standards: Familiarity with TEMA standards and ASME Section VIII, Division 1.
  • Research & Development:  Experience with laboratory testing of thermal products
  • Local Presence: Current residency in or willingness to relocate to the Buffalo, NY area.

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