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Fuel System Design Engineer Jobs in Michigan (NOW HIRING)

12v System Design Engineer

Auburn Hills, MI · On-site

$94.60K - $129.70K/yr

The 12V Systems Design Engineer is a key contributor within the Product Development & Technology (PDT) organization, operating in the Electrified Hardware Engineering (EHE) and Hardware Engineering ...

Bachelor's degree in mechanical engineering, Electrical Engineering, Computer Science or related ... Thorough knowledge of vehicle functional requirements such as Fuel Economy, Emissions, System Power ...

Senior Design Engineer Wixom, Michigan, United States Contract Opportunity On-Site | Full-Time ... Perform system physics modeling and characterization * Develop CAD concepts, components, and ...

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Fuel System Design Engineer information

What are the key skills and qualifications needed to thrive as a Fuel System Design Engineer, and why are they important?

To thrive as a Fuel System Design Engineer, you need a solid background in mechanical or aerospace engineering, a strong understanding of fluid dynamics, and relevant experience in fuel system components. Familiarity with CAD software (such as CATIA or SolidWorks), simulation tools, and industry standards is typically required, alongside certifications like Professional Engineer (PE) licensure. Excellent problem-solving abilities, teamwork, and clear communication skills set outstanding candidates apart in this role. These skills and qualities ensure the safe, efficient, and innovative design of fuel systems that meet stringent regulatory and performance requirements.

What are some typical challenges faced by Fuel System Design Engineers when collaborating with cross-functional teams?

Fuel System Design Engineers often work closely with teams from mechanical, electrical, and manufacturing disciplines to ensure that fuel system components integrate seamlessly with the overall vehicle architecture. A common challenge is balancing conflicting requirements, such as safety standards, cost targets, and spatial constraints, while meeting performance goals. Clear communication and early alignment with stakeholders are crucial to avoid costly redesigns and ensure the system meets all regulatory and operational demands. Being adaptable and proactive in problem-solving helps Fuel System Design Engineers navigate these interdisciplinary challenges effectively.

What are Fuel System Design Engineers?

Fuel System Design Engineers are specialized engineers who design, develop, and test fuel systems for vehicles, aircraft, or industrial equipment. Their work involves ensuring that fuel delivery systems are efficient, safe, and meet regulatory standards. They collaborate with other engineering teams to integrate fuel systems with engines and other components, and use tools like CAD software for system modeling. These engineers also analyze system performance, troubleshoot issues, and may be involved in testing prototypes or supporting production. The role requires strong knowledge of fluid dynamics, materials, and safety regulations.

What is the difference between Fuel System Design Engineer vs Mechanical Engineer?

AspectFuel System Design EngineerMechanical Engineer
CredentialsBachelor's in Mechanical, Automotive, or Aerospace Engineering; specialized training in fuel systemsBachelor's in Mechanical Engineering; broader engineering focus
Work EnvironmentAutomotive, aerospace, or industrial settings focusing on fuel systemsVarious industries including manufacturing, automotive, aerospace, and energy
Industry UsageSpecific to fuel system design and integrationGeneral engineering tasks across multiple systems

The Fuel System Design Engineer specializes in designing and developing fuel delivery systems, while the Mechanical Engineer has a broader role in mechanical systems. Both roles require similar educational backgrounds but differ in focus and industry application.

What are popular job titles related to Fuel System Design Engineer jobs in Michigan? For Fuel System Design Engineer jobs in Michigan, the most frequently searched job titles are:
What job categories do people searching Fuel System Design Engineer jobs in Michigan look for? The top searched job categories for Fuel System Design Engineer jobs in Michigan are:
What cities in Michigan are hiring for Fuel System Design Engineer jobs? Cities in Michigan with the most Fuel System Design Engineer job openings:
Infographic showing various Fuel System Design Engineer job openings in Michigan as of May 2026, with employment types broken down into 71% Full Time, and 29% Contract. Highlights an 100% In-person job distribution.
Design Release Engineer - Fuel Injection System

Design Release Engineer - Fuel Injection System

Stellantis

Auburn Hills, MI • On-site

$38 - $43.50/hr

Full-time

Posted 11 days ago


Stellantis rating

7.4

Company rating: 7.4 out of 10

Based on 122 frontline employees who took The Breakroom Quiz

17th of 44 rated automakers


Job description

The Fuel Injection System Design & Release Engineer will be responsible for the Core Engine fuel injection components on one or more major engine families, including components such as high pressure fuel pump, Direct Injection Rail, High Pressure Fuel Line, Port Injection Rail, PFI / GDI Fuel Injectors, and other fuel system related components. This is a key position within our Core Engine Engineering team and the activities include developing components, managing and directing changes, facilitating continuous improvement in system performance and fuel economy, and carrying out engineering root cause analyses and corrective actions when necessary.
The Engineer will work closely with designers and CAE groups to optimize designs and will use the DFMEA to identify and rate risks and build a robust DVP&R to ensure testing is completed to reach reliability goals. The candidate will initiate source packages, hold APQP meetings during the development phase, order prototype parts, carry out and monitor DV and PV testing, and participate in post-test reviews including failure analysis. The engineer is involved in all aspects of product launch including component, system, engine, and vehicle testing, manufacturing reviews, development of service procedures, production launch, change management, and continuous improvement.
Basic Qualifications:
  • Bachelor's degree in Mechanical Engineering or related Engineering degree field
  • Minimum of 5 years of relevant fuel injection system component design and release experience
  • Knowledge of design tools and practices, e.g. CAD, CAE, CFD, FEA, GD&T is required.
  • Ability to perform basic fluid flow rate and sealing pressure calculation
  • Excellent communication and presentation skills as well as experience with basic PC software (e.g. MS Word, Excel, Powerpoint and Project).
  • Highly self motivated, self-directed, have the ability to manage multiple complex projects, and have a positive attitude
  • Good working knowledge of internal combustion engine operations
  • Good working knowledge of fluid mechanics
  • 0-20% travel will be required, mostly local, with occasional trips to facilities in the US, Canada and Mexico

Preferred Qualifications:
  • Master's degree in Mechanical Engineering
  • Previous experience in development of automotive fuel systems design and releasing
  • Familiarity with fuel pump and injection system designs
  • Six Sigma Blackbelt or Greenbelt certification

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