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Fuel System Design Engineer Jobs in Illinois (NOW HIRING)

Terco, Inc

Be Seen First

Design Engineer

Bloomingdale, IL · On-site

$80K - $100K/yr

Design Engineer Terco Inc. | Engineering Department | Full-Time | Reports to: President About the ... control systems that coordinate line operations. · Configure and support sensors, HMIs, and ...

Fermilab

LLRF FPGA Design Engineer

Batavia, IL · On-site

$111K - $146K/yr

Fermilab seeks a highly motivated LLRF System Design Engineer in the Accelerator Division RF Department's Low-Level RF Group to support operating systems in the Booster Synchrotron and new ...

Actalent

Electrical Design Engineer

Palatine, IL · On-site

$40 - $60/hr

Electrical Design Engineer We're looking for an Electrical Design Engineer to support the design ... Debug embedded systems using oscilloscopes, logic analyzers, and multimeters. * Design and review ...

Collabera

Design Engineer

Moline, IL · On-site

Industry Manufacturing Work Location Moline IL 61244 Job Title Design Engineer Duration 1 Year ... SAP experience. PDM systems experience - (engineering data management software) Product ...

Helm Group

Design Engineer

Freeport, IL · On-site

$70K - $85K/yr

Develop and review mechanical system designs, including HVAC, ventilation, piping, and associated building systems from conceptual design through construction documentation. * Perform engineering ...

Caterpillar

Design Engineer

Mossville, IL · On-site

$113K - $131K/yr

Support the development of controls systems for Power Conversion Systems, Microgrids and Energy ... Design Engineer / R0000379543 ] . #LI-DNI Visa Sponsorship is not available for this position.

Peralte-Clark LLC

Design Engineer

Chicago, IL · On-site

$60 - $80/hr

Peralte-Clark is hiring a Design Engineer - Level 1. Join a team that combines entrepreneurial ... and water systems. This individual is responsible for planning and conducting work requiring ...

Quanta Services

Design Engineer

Oak Brook, IL · On-site

Design engineering systems in compliance with relevant specifications, codes, and client requirements for Civil Municipal engineering projects. * Use engineering judgment and problem-solving skills ...

OPTO International

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Design Engineer

Wood Dale, IL · On-site

$70K - $90K/yr

The Design Engineer will work within OPTO's component driven modular based store fixture system to expand and develop cost effective design solutions for standard and custom applications. Will work ...

Quanta Services, Inc.

Design Engineer

Oak Brook, IL · On-site

$90 - $130/hr

Design engineering systems in compliance with relevant specifications, codes, and client requirements for Civil Municipal engineering projects. * Use engineering judgment and problem-solving skills ...

Saigepartners

Design Engineer

Chicago, IL · On-site

$80 - $115/hr

Design Engineer - Medical Packaging The Design Engineer is responsible for leading the design and ... Maintain accurate design documentation and manage revisions using PDM/PLM systems . * Stay current ...

New

Saige Partners

Design Engineer

Huntley, IL

This is a Direct Hire role Design Engineer - Medical Packaging The Design Engineer is responsible ... Maintain accurate design documentation and manage revisions using PDM/PLM systems. Stay current on ...

Peralte-Clark,LLC

Design Engineer

Chicago, IL · On-site

$30 - $50/hr

Peralte-Clark is hiring a Design Engineer - Level 1 . Join a team that combines entrepreneurial ... and water systems. This individual is responsible for planning and conducting work requiring ...

Peralte-Clark,LLC

Design Engineer

Arlington Heights, IL · On-site

$30 - $50/hr

Peralte-Clark is hiring a Design Engineer - Level 1 . Join a team that combines entrepreneurial ... and water systems. This individual is responsible for planning and conducting work requiring ...

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All JobsFuel System Design Engineer JobsFuel System Design Engineer Jobs in Illinois

Fuel System Design Engineer information

What is a fuel system design engineer?

Fuel System Design Engineers are specialized engineers who design, develop, and test fuel systems for vehicles, aircraft, or industrial equipment. Their work involves ensuring that fuel delivery systems are efficient, safe, and meet regulatory standards. They collaborate with other engineering teams to integrate fuel systems with engines and other components, and use tools like CAD software for system modeling. These engineers also analyze system performance, troubleshoot issues, and may be involved in testing prototypes or supporting production. The role requires strong knowledge of fluid dynamics, materials, and safety regulations.

What are the key skills and qualifications needed to thrive as a fuel system design engineer?

To thrive as a Fuel System Design Engineer, you need a solid background in mechanical or aerospace engineering, a strong understanding of fluid dynamics, and relevant experience in fuel system components. Familiarity with CAD software (such as CATIA or SolidWorks), simulation tools, and industry standards is typically required, alongside certifications like Professional Engineer (PE) licensure. Excellent problem-solving abilities, teamwork, and clear communication skills set outstanding candidates apart in this role. These skills and qualities ensure the safe, efficient, and innovative design of fuel systems that meet stringent regulatory and performance requirements.

What are some typical challenges faced by fuel system design engineers when collaborating with cross-functional teams?

Fuel System Design Engineers often work closely with teams from mechanical, electrical, and manufacturing disciplines to ensure that fuel system components integrate seamlessly with the overall vehicle architecture. A common challenge is balancing conflicting requirements, such as safety standards, cost targets, and spatial constraints, while meeting performance goals. Clear communication and early alignment with stakeholders are crucial to avoid costly redesigns and ensure the system meets all regulatory and operational demands. Being adaptable and proactive in problem-solving helps Fuel System Design Engineers navigate these interdisciplinary challenges effectively.

What is the difference between Fuel System Design Engineer vs Mechanical Engineer?

AspectFuel System Design EngineerMechanical Engineer
CredentialsBachelor's in Mechanical, Automotive, or Aerospace Engineering; specialized training in fuel systemsBachelor's in Mechanical Engineering; broader engineering focus
Work EnvironmentAutomotive, aerospace, or industrial settings focusing on fuel systemsVarious industries including manufacturing, automotive, aerospace, and energy
Industry UsageSpecific to fuel system design and integrationGeneral engineering tasks across multiple systems

The Fuel System Design Engineer specializes in designing and developing fuel delivery systems, while the Mechanical Engineer has a broader role in mechanical systems. Both roles require similar educational backgrounds but differ in focus and industry application.

What are popular job titles related to Fuel System Design Engineer jobs in Illinois?

For Fuel System Design Engineer jobs in Illinois, the most frequently searched job titles are:

What job categories do people searching Fuel System Design Engineer jobs in Illinois look for?

The top searched job categories for Fuel System Design Engineer jobs in Illinois are:

What cities in Illinois are hiring for Fuel System Design Engineer jobs?

Cities in Illinois with the most Fuel System Design Engineer job openings:

Fuel System Design Engineer jobs near you
Infographic showing various Fuel System Design Engineer job openings in Illinois as of August 2026, with employment types broken down into 1% As Needed, 84% Full Time, 13% Part Time, and 2% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution.

Design Engineer

Terco, Inc

Bloomingdale, IL • On-site

$80K - $100K/yr

Full-time

Medical, Vision, Life, PTO

This job post has expired 2 days ago. Applications are no longer accepted.

Job description

Design Engineer

Terco Inc. | Engineering Department | Full-Time | Reports to: President


About the Role


Terco Inc. is seeking a hands-on Design Engineer to design, develop, and test machinery used in aerosol filling and packaging lines. This role combines mechanical design, automation, prototyping, testing, and field support. The Design Engineer will take equipment from concept through CAD design and validation, then support successful implementation for customers.

The ideal candidate will work closely with production, quality, and field service teams to ensure equipment is safe, efficient, reliable, and suited for handling pressurized liquids and propellants.

Key Responsibilities


Design & Development


·         Create detailed blueprints and 3D models using CAD software for new and existing equipment.

·         Design and modify components and machines used in aerosol manufacturing.

·         Develop and refine products based on performance data, customer feedback, and testing results.

·         Build and support prototypes and proof-of-concept models to validate new designs.


Automation & Controls


·         Define electrical component requirements for automated and VFD-controlled production lines.

·         Collaborate with programmers to develop PLC-based control systems that coordinate line operations.

·         Configure and support sensors, HMIs, and touchscreen interfaces for machine operators.

·         Supervise installation and in-house testing of electrical panels, HMIs, and PLC programs before customer release.


Testing & Quality


·         Conduct equipment testing and safety validation, including selected component testing.

·         Diagnose and resolve mechanical, pneumatic, electrical, and software-related issues.

Safety & Compliance

·         Ensure designs comply with applicable safety standards for flammable, pressurized, and hazardous goods.

·         Prepare and maintain technical documentation, design reports, user manuals, and safety guides for internal teams and customers.


Qualifications


·         Bachelor’s degree in Mechanical Engineering.

·         Proven experience in machine design, ideally within packaging, filling, or process equipment industries.

·         Proficiency with CAD software, including SolidWorks and AutoCAD.

·         General knowledge of PLC programming platforms such as Siemens or Allen-Bradley, as well as industrial automation and control systems.

·         Understanding of pressure vessel design principles and material compatibility with propellants or flammable liquids is a strong plus.

·         Familiarity with safety standards relevant to pressurized and hazardous product handling, such as ATEX, OSHA, or regional equivalents.

·         Familiarity with metalworking, machining technology, and machine tool technology.

·         Strong troubleshooting skills with the ability to diagnose pneumatic, mechanical, and electrical issues.

·         Willingness to travel for on-site customer installations, training, and support as needed.

·         Excellent written communication skills for producing technical documentation and manuals.


Preferred Skills


·         Experience with aerosol or liquid filling machinery.

·         Understanding of pneumatic systems and valves.


Benefits


·         Health insurance, with 90% of the premium paid by the company.

·         Life insurance.

·         Dental insurance available, paid by employee.

·         Flexible spending account available.

·         401(k) plan with company match of 50% up to 6% contributed.

·         Vacation time.

·         Sick days.