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Fuel Cell Test Engineer Jobs in Michigan (NOW HIRING)

... mobility, fuel cell, battery, ADAS/AD, data intelligence, and embedded systems for all types of ... AVL Test Systems, Inc. / AVL Mobility Technologies, Inc. EOE including Veterans/Disabled. Click ...

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Fuel Cell Test Engineer information

What does a fuel cell test engineer do?

A Fuel Cell Test Engineer is responsible for designing, conducting, and analyzing tests on fuel cell systems and components. They ensure that fuel cells meet safety, efficiency, and performance standards by developing test protocols, troubleshooting issues, and interpreting data. Their work helps improve fuel cell technology for applications such as vehicles, power generation, and portable devices, often collaborating with other engineers and scientists to optimize system performance.

What are the key skills and qualifications needed to thrive as a fuel cell test engineer?

To thrive as a Fuel Cell Test Engineer, you need a solid background in mechanical, chemical, or electrical engineering, with knowledge of fuel cell technology and experience in laboratory testing or prototyping. Familiarity with data acquisition systems, control software (such as LabVIEW or MATLAB), and safety protocols is typically required, along with relevant industry certifications. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret test results and collaborate with multidisciplinary teams. These skills ensure accurate performance evaluation, safe operations, and innovation in advancing fuel cell technology.

How does a fuel cell test engineer typically collaborate with other teams during the development and testing process?

Fuel Cell Test Engineers frequently work in close collaboration with multidisciplinary teams, including design engineers, chemists, and manufacturing specialists. Their role often involves sharing test data, providing feedback on prototype performance, and troubleshooting issues alongside these groups. Regular meetings and joint problem-solving sessions are common, ensuring that testing aligns with both design requirements and production realities. This collaborative environment helps accelerate innovation and ensures that fuel cell systems meet safety, efficiency, and durability standards.

What is the difference between Fuel Cell Test Engineer vs Fuel Cell Development Engineer?

AspectFuel Cell Test EngineerFuel Cell Development Engineer
CredentialsEngineering degree, certifications in testing or fuel cellsEngineering degree, certifications in design and development
Work EnvironmentLaboratories, testing facilities, production linesResearch labs, R&D departments, design studios
Industry UsageTesting and validation of fuel cell productsDesigning and improving fuel cell systems

Fuel Cell Test Engineers focus on testing, validating, and ensuring the quality of fuel cell products, often working in labs and testing facilities. Fuel Cell Development Engineers are involved in designing and developing new fuel cell technologies, working primarily in R&D environments. Both roles require engineering expertise, but their core responsibilities differ in testing versus development.

What are popular job titles related to Fuel Cell Test Engineer jobs in Michigan?

For Fuel Cell Test Engineer jobs in Michigan, the most frequently searched job titles are:

What cities in Michigan are hiring for Fuel Cell Test Engineer jobs?

Cities in Michigan with the most Fuel Cell Test Engineer job openings:

Infographic showing various Fuel Cell Test Engineer job openings in Michigan as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 12% Part Time, 2% Temporary, 3% Contract, and 2% Nights. Highlights an 93% Physical, 1% Hybrid, and 6% Remote job distribution.

Engineer - Battery Thermal Simulation

Our Next Energy

Novi, MI โ€ข On-site

Full-time

Re-posted 29 days ago


Job description

The Battery Thermal Simulation Engineer will be responsible to develop, maintain, and conduct high-voltage (HV) Li-Ion battery pack-level thermal and CFD analysis, develop battery pack thermal models based on test results, and provide technical advice to internal and external customers for the design optimization of HV automotive Li-Ion battery packs.
ESSENTIAL DUTIES AND RESPONSIBILITIES:
  • Conduct battery pack thermal and CFD (computational fluid dynamics) analysis - running simulations on battery packs, modules, and electrical subsystems, verifying design concepts, and providing assessments and recommendations to mechanical, electrical, and hardware engineers.
  • Develop and coordinate test and validation activities for verification and validation of battery cells, packs, modules, and thermal management systems, including test plan setup, test involvement, project scheduling, and result analyses.
  • Analyze cell test data and develop equivalent circuit models (ECM) and life models; apply the resulting models for module- and pack-level simulations.
  • Develop battery Simulink plant models and battery pack thermal models based on test results.
  • Conduct cell-level thermal analysis and integrate it with electrochemical simulations.
  • Provide requirements for improvements to advanced simulation activities, including CFD, thermal, structural, and multi-physics analysis.
  • Contribute to the future development of software and hardware for simulation support.
  • Interact with validation engineers to conduct root cause analysis and provide technical proposals and solutions to resolve engineering problems.
  • Participate in benchmarking activities.
  • Be solution-oriented and adept at creating contingency plans to meet deadlines and milestones.
  • Perform any additional duties as assigned.

QUALIFICATIONS:
To perform the job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skills, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
EDUCATION AND EXPERIENCE:
  • M.S. degree or higher in Mechanical, Civil, Chemical, or Aerospace Engineering.
  • Minimum two years of industrial or academic experience with thermal and CFD analysis.
  • Experience with the latest thermal and CFD simulation tools such as Star-CCM+ and/or Fluent.
  • Experience with MATLAB and Simulink.
  • Experience in battery ECM and life model development using MATLAB/Simulink tools.
  • Experience with battery power-performance and life analysis.

SKILLS AND COMPETENCIES:
  • Ability to differentiate and utilize both system and subsystem analysis techniques to evaluate complex interactions
  • Ability to define DOEs (design of experiments) and analyze the influence of design parameters to optimize product design for a given application
  • Prior knowledge of Battery Electric Vehicles, electrochemistry, and Li-Ion batteries and cell design is a plus
  • Proven ability to take initiative and be innovative
  • Ability to work independently with limited supervision; takes a proactive role in executing assignments in a fast-paced, entrepreneurial environment
  • Strong attention to detail and organizational skills
  • Ability to multitask, prioritize workload based on changing needs, and manage through conflicting perspectives

Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions of this position.
An individual must be able to perform the essential functions of this position with or without reasonable accommodation.
Our Next Energy Inc. (ONE) is an equal opportunity employer and is committed to providing equal employment opportunities to all employees and applicants without regard to disability or any other protected status in accordance with applicable federal, state, and local laws.
Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws.
For further information, please review the Know Your Rights notice from the Department of Labor.