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Freelance Additive Manufacturing Engineer Jobs in Texas

Hyliion

Advanced Engineer, Additive Process

Austin, TX · On-site

Job Purpose and Overview Step into the world of metal additive manufacturing for the KARNO generator , where advanced laser powder-bed fusion meets real engineering challenge. Engineers in this group ...

Hyliion

Advanced Engineer, Additive Process

Austin, TX · On-site

Job Purpose and Overview Step into the world of metal additive manufacturing for the KARNO generator , where advanced laser powder-bed fusion meets real engineering challenge. Engineers in this group ...

Pow.bio

Manufacturing Engineer

Houston, TX · On-site

$70 - $90/hr

Our team thrives on solving the toughest engineering challenges and pushing the boundaries of what ... Familiarity with advanced manufacturing and additive manufacturing techniques along with their ...

Venus Aerospace

Manufacturing Engineer

Houston, TX · On-site

$61K - $79K/yr

The Role: Manufacturing Engineer We are seeking a Manufacturing Engineer to assist with the ... Familiarity with advanced manufacturing and additive manufacturing techniques along with their ...

Venus Aerospace

Manufacturing Engineer

Houston, TX · On-site

$69K - $89K/yr

The Role: Manufacturing Engineer We are seeking a Manufacturing Engineer to assist with the ... Familiarity with advanced manufacturing and additive manufacturing techniques along with their ...

Venus Aerospace

Manufacturing Engineer

Houston, TX

$69K - $89K/yr

The Role: Manufacturing Engineer We are seeking a Manufacturing Engineer to assist with the ... Familiarity with advanced manufacturing and additive manufacturing techniques along with their ...

Venus Aerospace

Manufacturing Engineer

Houston, TX · On-site

$69K - $89K/yr

The Role: Manufacturing Engineer We are seeking a Manufacturing Engineer to assist with the ... Familiarity with advanced manufacturing and additive manufacturing techniques along with their ...

Lunar Resources

Electrical Engineer

Houston, TX · On-site

Serve as a responsible engineer and take extreme ownership of the modeling, designing and testing of metal and metal oxide additive manufacturing processes. * Perform in-depth first principles ...

Lunar Resources

Electrical Engineer

Houston, TX · On-site

Serve as a responsible engineer and take extreme ownership of the modeling, designing and testing of metal and metal oxide additive manufacturing processes. * Perform in-depth first principles ...

Lunar Resources

Electrical Engineer

Houston, TX · On-site

Serve as a responsible engineer and take extreme ownership of the modeling, designing and testing of metal and metal oxide additive manufacturing processes. * Perform in-depth first principles ...

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Freelance Additive Manufacturing Engineer information

What is a freelance additive manufacturing engineer?

A Freelance Additive Manufacturing Engineer is a professional who specializes in designing, developing, and improving products using 3D printing and other additive manufacturing technologies on a contract or project basis. They work independently rather than being employed full-time by a single company, often collaborating with different clients across various industries such as aerospace, automotive, healthcare, and consumer goods. Their responsibilities typically include creating CAD models, selecting suitable materials, optimizing print processes, and ensuring the quality and functionality of the final products.

What skills and qualifications are needed to thrive as a freelance additive manufacturing engineer?

To thrive as a Freelance Additive Manufacturing Engineer, you need a solid background in mechanical engineering, CAD design, and 3D printing technologies, often supported by a relevant degree or certification. Familiarity with additive manufacturing software (such as SolidWorks or AutoCAD), various 3D printer systems, and industry standards like ISO/ASTM 52900 is typically required. Strong project management, problem-solving, and client communication skills help you stand out in a freelance capacity. These competencies ensure you can deliver innovative, high-quality solutions that meet client needs and adapt to rapidly changing technology in the field.

What are common challenges faced by freelance additive manufacturing engineers, and how can they be overcome?

Freelance additive manufacturing engineers often face challenges such as acquiring diverse projects, keeping up with rapidly evolving technologies, and managing client expectations on timelines and deliverables. Staying competitive requires continuous learning and investment in new software or equipment. Building a strong professional network and maintaining clear communication with clients can help overcome these challenges, ensuring successful project delivery and repeat business.

What is the difference between Freelance Additive Manufacturing Engineer vs Additive Manufacturing Technician?

AspectFreelance Additive Manufacturing EngineerAdditive Manufacturing Technician
CredentialsTypically requires engineering degree, certifications in CAD and 3D printing technologiesUsually technical diploma or certification in additive manufacturing or related fields
Work EnvironmentConsulting projects, client sites, or remote work; focus on design and process optimizationManufacturing facilities, labs; focus on machine operation and maintenance
Employer & Industry UsageFreelance basis serving multiple clients in aerospace, automotive, healthcareManufacturers, print service providers, research labs

The Freelance Additive Manufacturing Engineer focuses on designing, optimizing, and consulting on additive manufacturing processes, often working independently across various projects. In contrast, the Additive Manufacturing Technician primarily operates and maintains 3D printing equipment within manufacturing settings. Both roles require technical knowledge, but the engineer's role is more design and process-oriented, while the technician's role is hands-on with equipment.

What are the most commonly searched types of Additive Manufacturing Engineer jobs in Texas?

The most popular types of Additive Manufacturing Engineer jobs in Texas are:

What are popular job titles related to Freelance Additive Manufacturing Engineer jobs in Texas?

For Freelance Additive Manufacturing Engineer jobs in Texas, the most frequently searched job titles are:

What job categories do people searching Freelance Additive Manufacturing Engineer jobs in Texas look for?

The top searched job categories for Freelance Additive Manufacturing Engineer jobs in Texas are:

What cities in Texas are hiring for Freelance Additive Manufacturing Engineer jobs?

Cities in Texas with the most Freelance Additive Manufacturing Engineer job openings:

Freelance Additive Manufacturing Engineer jobs near you

Advanced Engineer, Additive Process

Hyliion

Austin, TX • On-site

Full-time

Medical, Dental, Vision, Life, Retirement

Re-posted 8 days ago

Job description

Hyliion is committed to creating innovative solutions that enable clean, flexible and affordable electricity production. The Company's primary focus is to develop distributed power generators that can operate on various fuel sources to future-proof against an ever-changing energy economy.
This is an onsite role only.
Job Purpose and Overview
Step into the world of metal additive manufacturing for the KARNO generator, where advanced laser powder-bed fusion meets real engineering challenge. Engineers in this group work across machine behavior, process optimization, material performance, data analytics, and hardware development to ensure high-quality, repeatable production using metal laser powder-bed fusion systems.
If you're the kind of engineer who enjoys digging into machine behavior, fine-tuning laser strategies, studying how materials evolve layer by layer, and pushing metal AM systems to run cleaner, faster, and more consistently, this team is built for you. The work is hands-on, data-driven, and central to scaling a first-of-its-kind distributed power technology.
In this role, you'll move across the entire additive manufacturing ecosystem. You'll investigate how machine settings influence melt pools, porosity, and microstructure, and you'll design controlled experiments to refine parameters and boost repeatability. A big part of the job involves troubleshooting machine quirks, interpreting sensor data, and making sense of real-time process feedback. You'll also be working closely with design, materials, and hardware teams to bring complex AM components from early prototypes into reliable production. Along the way, you'll help build the systems, standards, and workflows that turn metal AM into a high-trust, high-reliability manufacturing process for power-generation hardware.
Duties and Responsibilities:
Parameter Development Focus
  • Identify and optimize critical-to-function (CTF) parameters that drive mechanical performance, density, porosity, microstructure, and repeatability.
  • Design and execute experiments (DOE) to map the process window, understand sensitivities, and reduce variation.
  • Build and maintain parameter sets for new alloys, new hardware, and new machine configurations.
  • Work with sensor data, log files, and monitoring systems to correlate in-process signatures with part quality.
  • Develop statistical models, SPC controls, and trend analysis tools to ensure stable production behavior.

Machine Development Focus
  • Improve AM machine capability through hardware tuning, sensor integration, calibration routines, and control-system optimization.
  • Lead machine troubleshooting, repair activities, and upgrades to improve uptime, repeatability, and print speeds.
  • Conduct machine characterization using advanced tools and metrology equipment to map laser optics, powder behavior, thermal gradients, and recoater performance.
  • Support machine-level IQ/OQ/MQ qualification and ongoing PM/maintenance strategies.
  • Collaborate with equipment vendors and internal engineering teams on new machine features, experimental setups, and pilot systems.

Drive automation, digital manufacturing, and data-acquisition improvements for machine performance monitoring.
Qualifications
Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.
Education, Experience and Certifications Required
  • Bachelor's degree in mechanical, materials science, aerospace, or related engineering discipline.
  • Requires a minimum of 5 years of engineering experience after earning a bachelor's degree; relevant graduate project work can be applied toward requirements.
  • Direct, hands-on experience with laser powder bed fusion (LPBF) additive manufacturing REQUIRED.
  • Background in fabrication, prototyping, testing, or process development within an engineering environment.
  • Ability to interpret engineering drawings, apply GD&T, and understand material properties data.
  • Strong analytical and root-cause problem-solving skills.
  • Comfortable working hands-on with machines, tools, test equipment, and mechanical assemblies.

Skills and Abilities Preferred
  • Build prep/simulation software like ANSYS Additive Suite, 3DXpert, or Dyndrite.
  • Experience developing AM parameters, designing DOEs, or using statistical analysis tools (SPC, JMP, Minitab, Python, MATLAB).
  • Experience troubleshooting AM machines, calibrating optics, repairing systems, or working with machine sensors and controls.
  • Knowledge of DFAM principles, heat-treat processes, and additive-appropriate material behaviors (e.g., nickel alloys, titanium).
  • Familiarity with CAD tools (NX, SolidWorks, or similar) and simulation/analysis workflows.
  • Experience with IQ/OQ/MQ qualification approaches.
  • Strong communication skills and ability to present findings to cross-functional teams.
  • Experience in a fast-paced R&D or startup hardware environment.

Why This Role Matters
These engineers sit at the core of enabling scalable, high-performance additive manufacturing for the KARNO generator platform. Your work directly influences machine capability, part quality, manufacturability, and the timeline for scaling production of a first-of-its-kind power-generation technology.
Role Classification and Working Conditions
This is a salaried, exempt-level position. This position typically works in an office environment; and given the nature of our business is also exposed to operations/warehouses/production environments.
Physical/Other Requirements
  • Ability to lift and/or move up to 50 pounds.
  • Ability to travel domestically, as needed, by plane, automobile, etc. approximately 30% of the time,

Benefits:
  • Medical Plans, with PPO or HDHP options
  • Dental Plans, with buy-up option
  • Vision Plan
  • Life Insurance and Accidental Death & Dismemberment Plans, with buy-up options
  • Short Term Disability, paid for by the company
  • Long Term Disability, paid for by the company
  • Flexible Spending Accounts (FSA)
  • Health Savings Account (HSA)
  • 401k/Roth 401k
  • Voluntary Accident Plans
  • Voluntary Critical Illness Plans
  • Hospital Indemnity Plan

Hyliion is proud to be an equal opportunity/affirmative action employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, gender identity or expression, sexual orientation, national origin, genetics, age, disability, veteran status. If a reasonable accommodation is needed to participate in the job application or interview process, to perform essential job functions, and/or to otherwise participate in the employment selection process, please direct your inquires to Hyliion's human resources department at HR@hyliion.com.

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