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Forensic Mechanical Engineer Jobs (NOW HIRING)

YA Group

Senior Forensic Engineer - Mechanical

Chicago, IL · On-site

$140K - $275K/yr

Senior Forensic Mechanical Engineers evaluate distress to existing MEP systems, machinery, and/or equipment. This role oversees all aspects of investigative projects including coordinating with ...

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Forensic Mechanical Engineer information

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$45.5K

$102.9K

$166.5K

How much do forensic mechanical engineer jobs pay per year?

As of Jul 14, 2026, the average yearly pay for forensic mechanical engineer in the United States is $102,878.00, according to ZipRecruiter salary data. Most workers in this role earn between $81,500.00 and $126,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive in the Forensic Mechanical Engineer position, and why are they important?

To thrive as a Forensic Mechanical Engineer, you need a strong background in mechanical engineering, failure analysis, and attention to detail, typically supported by a bachelor's or master's degree and a professional engineering (PE) license. Proficiency in tools such as CAD software, finite element analysis programs, and familiarity with industry codes and standards like ASME or ASTM is essential. Outstanding analytical thinking, written communication, and presentation skills help you convey complex findings to clients and legal professionals. These competencies ensure thorough investigations, accurate reporting, and effective collaboration in legal or insurance contexts.

What are some typical daily responsibilities for a Forensic Mechanical Engineer?

A typical day for a Forensic Mechanical Engineer involves investigating incidents such as equipment failures, accidents, or product malfunctions to determine their root causes. This may include visiting sites, collecting and analyzing physical evidence, reviewing design documents or maintenance records, and conducting laboratory testing. Engineers frequently collaborate with legal teams, insurance adjusters, and other technical experts, and they often prepare detailed reports or provide expert testimony in court. The role requires a balance of field work, analytical research, and clear communication with both technical and non-technical stakeholders.

What does a Forensic Mechanical Engineer do?

A Forensic Mechanical Engineer investigates mechanical failures, accidents, and product defects to determine their causes. They analyze evidence, conduct tests, review designs, and provide expert opinions for legal cases, insurance claims, and safety improvements. Their work often involves collaborating with attorneys, manufacturers, and regulatory agencies to ensure accurate assessments and prevent future failures.

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Forensic Mechanical Engineer jobs near you
Infographic showing various Forensic Mechanical Engineer job openings in the United States as of July 2026, with employment types broken down into 95% Full Time, 2% Part Time, and 3% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $102,878 per year, or $49.5 per hour.

Forensic Mechanical Engineer- Failure Analysis & Accident Reconstruction (56855)

ATS FAMILY

Penns Park, PA • On-site

$75K - $110K/yr

Full-time

Posted 27 days ago

Job description

ARCCA, LLC, an ATS Family of Companies, is a growing national forensic, scientific, and engineering firm with six offices nationwide located in Penns Park, PA (suburban Philadelphia); Pittsburgh, PA; Chicago, IL; Hollywood, FL; Oakland, CA; and Seattle, WA. Since 1987, ARCCA has assisted thousands of clients in addressing technical and scientific challenges while supporting litigation needs. The company's experienced and credentialed professionals provide services in Forensic Engineering, Expert Witness Testimony, Sports Biomechanics and Human Performance, and Research, Development, Testing, and Evaluation. The quality of this work has established ARCCA as a trusted partner for insurance companies, law firms, government agencies, and corporate safety, claims, and risk management departments.
Applied Technical Services, LLC (ATS) is a leading provider of critical testing, inspection, certification, and compliance services. ATS serves clients across a diverse set of large and stable end markets including manufacturing, power generation, aerospace, medical, and defense. ATS was founded in 1967 and is headquartered in Marietta, GA. Today the company employs nearly 2,100 team members in over 95 locations across the United States.
Together, ARCCA and ATS advance a shared mission to create a safe and reliable world through precise technical and professional services.
Job Title: Forensic Mechanical Engineer- Failure Analysis & Accident Reconstruction
Location: The preferred location for this position is Penns Park, PA; however, alternative locations may be considered based on candidate qualifications.
Department: Forensic Engineering
ARCCA's Mechanical Engineer works with clients in the insurance and legal industries to investigate and analyze a variety of mechanical system failures. Projects involve industrial machinery, consumer products, HVAC equipment, workplace safety, construction equipment, as well as general safety issues. This role will have an Accident Reconstruction component as well which includes investigating and reconstructing motor and commercial vehicle collisions.
ROLES & RESPONSIBILITIES
  • Perform vehicle, site, and evidence inspections utilizing the latest in 3D scanning technology and software, conduct testing, and collect corresponding data.
  • Conduct investigations to gather and analyze equipment failures.
  • Prepare and deliver technical/educational presentations to existing and potential client groups and technical conferences.
  • Enhance professional/technical knowledge and credibility through continuing education programs, review of technical publications and the preparation of technical papers.
  • Prepare technical reports.
  • Provide expert testimony as required.
  • Other duties as assigned.

  • Masters in Mechanical Engineering or related field; Bachelors considered.
  • PE licensure in one or more states, required. EI/EIT considered.
  • The expert candidate will possess the willingness to work in the litigation setting and will be given the opportunity to evaluate cases and claims, design and build test fixtures and to evaluate and test hardware.
  • Prior testifying experience is preferred but not required; however, the expert candidate must possess solid written and verbal communication skills.
  • A background in safety equipment is helpful with knowledge in any of the following areas including but not limited to machine guarding, operation of equipment, consumer products, workplace safety, ladders, scaffolding, machinery, construction equipment and general safety issues.

Equal Employment Opportunity Statement
Applied Technical Services is an Equal Opportunity and Affirmative Action Employer encouraging diversity in the workplace. All qualified applicants will receive consideration for employment without regard to their race, color, creed, religion, national origin, citizenship status, ancestry, sex, age, physical or mental disability unrelated to ability, marital status, family responsibilities, pregnancy, genetic information, sexual orientation, gender expression, gender identity, transgender, sex stereotyping, order of protection status, protected veteran or military status, or an unfavorable discharge from military service, and other categories protected by federal, state or local law.
Find out more at www.arcca.com

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