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Foam Operator Jobs (NOW HIRING)

pregis

Foam Operator I - Nights

Hopkinsville, KY · On-site

$17.50 - $22/hr

PE Foam Extrusion Line Operator - 2-2-3 12 hour night shift Position Summary The PE Foam Extrusion Line Operator is responsible for operating, monitoring, and maintaining polyethylene (PE) foam ...

pregis

Foam Operator 1 - Days

Hopkinsville, KY · On-site

$17.50 - $22/hr

PE Foam Extrusion Line Operator - 2-2-3, 12 hour day shift Position Summary The PE Foam Extrusion Line Operator is responsible for operating, monitoring, and maintaining polyethylene (PE) foam ...

Pregis

Foam Operator 1 - Days

Hopkinsville, KY · On-site

$17 - $20.25/hr

PE Foam Extrusion Line Operator - 2-2-3, 12 hour day shift Position Summary The PE Foam Extrusion Line Operator is responsible for operating, monitoring, and maintaining polyethylene (PE) foam ...

Pregis

Foam Operator I - Nights

Hopkinsville, KY · On-site

$17 - $20.25/hr

PE Foam Extrusion Line Operator - 2-2-3 12 hour night shift Position Summary The PE Foam Extrusion Line Operator is responsible for operating, monitoring, and maintaining polyethylene (PE) foam ...

Griffin Associates

FOAM Operators

Cullman, AL

$14.75 - $17.75/hr

FOAM Operators ID: 1573 Location: Cullman, AL More about this job > Description Growth Opportunities, Listen to YOUR BLUETOOTH *Call NOW for Interview 256-640-8181 Scheduled Job Tours * 8 HOUR Shift

Mr Foam Bubbles

Foam Tech Operator

Pepper Pike, OH · On-site

$17 - $22.50/hr

Foam Tech Operator at Mr Foam Bubbles Mr. Foam Bubbles, a leading provider in unique outdoor entertainment, is excited to announce a job opening for a Foam Tech Operator. This is a captivating ...

New

Senneca Holdings

Foam Room Operator

Redmond, OR · On-site

$23/hr

OverviewThe Foam Room Operator is a key member of a threeperson production team responsible for foaming the cores of our Traffic Doors in a manufacturing environment. This role is physical, fastpaced ...

Manpower

Foam Molding Operator

Wheaton, MN

$18/hr

As a Foam Molding Operator, you will be part of the manufacturing department supporting production operations. The ideal candidate will have attention to detail, teamwork skills, and a proactive ...

Alexandria Industries

Foam Molding Operator

Wheaton, MN

$17 - $20/hr

Foam Molding Operator Wheaton, MN - 1st Shift (Mon.-Thu. 7am-5pm) The Foam Molding Operator is responsible for making parts in our foam molding department, while ensuring finished parts meet customer ...

Alexandria Industries

Foam Molding Operator

Wheaton, MN · On-site

$17 - $20/hr

Foam Molding Operator Wheaton, MN - 1st Shift (Mon.-Thu. 7am-5pm) The Foam Molding Operator is responsible for making parts in our foam molding department, while ensuring finished parts meet customer ...

Senneca Holdings

Foam Room Operator

Redmond, OR · On-site

Foam Room Operator Location: Redmond, Oregon Company: Senneca Holdings Job Type: Full-time, Hourly, Day Shift About Us: Senneca Holdings is a diversified specialty door manufacturer with six ...

Staffmark

Foam Molding Operator

Wheaton, MN

$17 - $20/hr

Foam Molding Operator Now hiring for a Foam Molding Operator Location: Wheaton, MN Pay Rate: $17.00 $20.00 per hour Shift: 7am-5pm Push Buttons, Pull Levers, Cash Paychecks. Looking for a dependable ...

Staffmark

Foam Molding Operator

Wheaton, MN · On-site

$17 - $20/hr

Foam Molding Operator Now hiring for a Foam Molding Operator Location: Wheaton, MN Pay Rate: $17.00 $20.00 per hour Shift: 7am-5pm Push Buttons, Pull Levers, Cash Paychecks. Looking for a dependable ...

Rheem

MGH-Foam Machine Operator

Montgomery, AL · On-site

$16.75 - $20/hr

The Foam Machine Operator will serve our Montgomery, AL Division, located in Montgomery, AL . Responsibilities * Must be able to operate HK-270 and HK-650 Foam machines. * Must be familiar with ...

Alexandria Industries

Foam Molding Operator

Wheaton, MN

$17 - $20/hr

Wheaton, MN - 1st Shift (Mon.-Thu. 7am-5pm) The Foam Molding Operator is responsible for making parts in our foam molding department, while ensuring finished parts meet customer specifications and ...

Rheem

MGH-Foam Machine Operator

Montgomery, AL · On-site

$16.75 - $20/hr

The Foam Machine Operator will serve our Montgomery, AL Division, located in Montgomery, AL . * High School Diploma/GED. * Must be able to add, subtract, multiply, and divide fractions and decimals.

Alexandria Plastics LLC

Foam Molding Operator

Wheaton, MN · On-site

$17 - $20/hr

Wheaton, MN - 1st Shift (Mon.-Thu. 7am-5pm) The Foam Molding Operator is responsible for making parts in our foam molding department, while ensuring finished parts meet customer specifications and ...

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Foam Operator information

See salary details

$12

$20

$29

How much do foam operator jobs pay per hour?

As of Sep 7, 2026, the average hourly pay for foam operator in the United States is $20.34, according to ZipRecruiter salary data. Most workers in this role earn between $17.07 and $22.84 per hour, depending on experience, location, and employer.

What is a foam operator?

Foam Operators are skilled workers who operate and monitor machines that produce foam products, such as mattresses, cushions, insulation, or packaging materials. They are responsible for setting up equipment, adjusting controls, and ensuring the quality and consistency of the foam being produced. Foam Operators also perform routine maintenance on machines, troubleshoot issues, and adhere to safety and quality standards in manufacturing environments.

What are the key skills and qualifications needed to thrive as a foam operator, and why are they important?

To thrive as a Foam Operator, you need a solid understanding of production processes, material handling, and basic mechanical skills, often supported by a high school diploma or equivalent. Familiarity with foam manufacturing machinery, safety protocols, and quality assurance systems is typically required. Attention to detail, problem-solving abilities, and effective teamwork are vital soft skills for this role. These skills ensure safe, efficient, and high-quality foam production while minimizing errors and downtime.

What are some common challenges foam operators face during production shifts, and how can they be managed?

Foam Operators often encounter challenges such as maintaining consistent foam quality, quickly troubleshooting equipment malfunctions, and adhering to safety protocols in a fast-paced environment. Managing these challenges involves closely monitoring machine settings, performing routine equipment inspections, and collaborating with maintenance and quality control teams. Effective communication with team members and a proactive approach to identifying issues help ensure smooth operations and minimize downtime.

What is the difference between Foam Operator vs Chemical Handler?

AspectFoam OperatorChemical Handler
CredentialsOSHA safety training, possibly certification in foam systemsHazardous materials handling certification, safety training
Work EnvironmentIndustrial sites, manufacturing plants, firefighting scenariosChemical storage facilities, manufacturing plants, laboratories
Industry UsageOil & gas, firefighting, manufacturingChemical manufacturing, waste management, industrial cleaning

Both Foam Operators and Chemical Handlers work in industrial environments requiring safety training. Foam Operators focus on applying foam for firefighting or process purposes, while Chemical Handlers manage hazardous chemicals. Their roles often overlap in safety protocols and industry settings, but their specific tasks and certifications differ based on the materials they handle.

More about Foam Operator jobs

What job categories do people searching Foam Operator jobs look for?

The top searched job categories for Foam Operator jobs are:

Foam Operator jobs near you
Infographic showing various Foam Operator job openings in the United States as of August 2026, with employment types broken down into 38% Full Time, 60% Part Time, 1% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $42,306 per year, or $20.3 per hour.

Foam Operator I - Nights

pregis

Hopkinsville, KY • On-site

$17.50 - $22/hr

Other

Re-posted 26 days ago

Pregis rating

7.0

Company rating: 7.0 out of 10

Based on 30 frontline employees who took The Breakroom Quiz

70th of 122 rated packaging manufacturers

Job description

Job Description: PE Foam Extrusion Line Operator - 2-2-3 12 hour night shift

Position Summary

The PE Foam Extrusion Line Operator is responsible for operating, monitoring, and maintaining polyethylene (PE) foam extrusion equipment to produce high-quality foam products in compliance with company specifications and safety standards. This role requires strong technical aptitude, attention to detail, and the ability to troubleshoot process and equipment issues specific to PE foam production.

Key Responsibilities
  • Set up and operate PE foam extrusion lines, including extruders, dies, cooling systems, and downstream equipment
  • Monitor and adjust process parameters such as temperature profiles, pressure, blowing agents, screw speed, and line speed
  • Perform product changeovers, start-ups, and shutdowns efficiently for various PE foam products
  • Inspect finished foam for density, thickness, cell structure, and surface quality to meet specifications
  • Troubleshoot quality issues such as shrinkage, collapse, uneven cell structure, or surface defects
  • Perform routine maintenance, cleaning, and die conditioning to ensure optimal extrusion performance
  • Accurately complete production records, batch logs, and quality documentation
  • Follow safety procedures for handling heated materials, pressurized systems, and blowing agents
  • Coordinate with maintenance, quality, and production teams to optimize uptime and efficiency
  • Maintain a clean, organized, and safe work environment
Required Qualifications
  • High school diploma or equivalent
  • Experience in extrusion or plastics manufacturing preferred
  • Strong mechanical aptitude and problem-solving skills
  • Ability to read and understand work instructions, specifications, and SOPs
  • Basic math skills for measurements and production calculations
  • Ability to safely operate manufacturing equipment
  • Willingness to work in a fast-paced production environment
Preferred Qualifications
  • Experience with polyethylene (PE) foam extrusion
  • Familiarity with blowing agents and foam expansion processes
  • Experience with PLC/HMI control systems
  • Forklift certification (or willingness to obtain)
  • Lean manufacturing or continuous improvement experience
Physical Requirements
  • Ability to stand for extended periods
  • Ability to lift up to 50 lbs
  • Comfortable working in a hot, noisy manufacturing environment
  • Manual dexterity and hand-eye coordination
Work Environment

Manufacturing environment with exposure to heat, noise, moving machinery, and chemical blowing agents. Required use of personal protective equipment (PPE).

Key Competencies
  • Attention to detail
  • Problem-solving and troubleshooting
  • Teamwork and communication
  • Reliability and time management
  • Strong safety focus

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What Pregis employees say

Pay

Benefits

Hours and flexibility

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About Pregis

Sourced by ZipRecruiter

Industry

Plastics packaging film and sheet (including laminated) manufacturing

Company size

501 - 1,000 Employees

Headquarters location

Deerfield, IL, US

Year founded

2005

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