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Flex Schedule Injection Molding Process Engineer Jobs in Illinois

Molding Process Technician

Waukegan, IL ยท On-site

$30 - $32/hr

Molding Process Technician We are seeking an experienced Molding Process Technician to support precision injection molding operations. This role is responsible for setting up, operating, and ...

Molding Process Technician

Waukegan, IL ยท On-site

$30 - $32/hr

Molding Process Technician We are seeking an experienced Molding Process Technician to support precision injection molding operations. This role is responsible for setting up, operating, and ...

Lead all injection molding process engineering and processing activities across multiple plastic injection molding sites. * Manage and organize the activity of project specific Injection team ...

Injection Process Manager

Buffalo Grove, IL ยท On-site

$120K - $140K/yr

Lead all injection molding process engineering and processing activities across multiple plastic injection molding sites. * Manage and organize the activity of project specific Injection team ...

Injection Process Manager

Buffalo Grove, IL ยท On-site

$120K - $140K/yr

Lead all injection molding process engineering and processing activities across multiple plastic injection molding sites. * Manage and organize the activity of project specific Injection team ...

Showing results 21-40

Flex Schedule Injection Molding Process Engineer information

What does a flex schedule injection molding process engineer do?

A Flex Schedule Injection Molding Process Engineer is responsible for developing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts and products. The 'flex schedule' aspect means that the engineer may work non-traditional hours, such as evenings, weekends, or rotating shifts, to support 24/7 production needs. Their duties include setting up molding machines, improving cycle times, ensuring product quality, and collaborating with other teams to resolve technical issues. They also help implement process improvements to increase efficiency and reduce costs, all while adhering to safety and quality standards.

What are the key skills and qualifications needed to thrive as a flex schedule injection molding process engineer?

A Flex Schedule Injection Molding Process Engineer requires a solid background in plastics engineering or mechanical engineering, experience with injection molding processes, and often a relevant degree. Familiarity with CAD software, process monitoring systems, and certifications like RJG or Scientific Molding are commonly expected. Strong problem-solving abilities, attention to detail, and effective communication skills help engineers collaborate across shifts and respond to production issues efficiently. These skills ensure consistent product quality, optimized manufacturing processes, and smooth workflow coverage in dynamic, around-the-clock environments.

What are some common challenges faced by flex schedule injection molding process engineers, and how can they be addressed?

One common challenge for Flex Schedule Injection Molding Process Engineers is managing production efficiency while adapting to varying work schedules. Flex shifts can introduce variability in machine operation and team coordination, making communication and documentation especially important. Engineers may also need to quickly troubleshoot process deviations that occur during off-peak hours when fewer support staff are available. Developing strong cross-shift handoff processes and utilizing digital tracking tools can help ensure continuity and consistent quality across all schedules.

What is the difference between Flex Schedule Injection Molding Process Engineer vs Standard Injection Molding Process Engineer?

AspectFlex Schedule Injection Molding Process EngineerStandard Injection Molding Process Engineer
Work HoursFlexible, variable shifts based on production needsTypically fixed, regular shifts
CertificationsOften requires certifications in injection molding and process optimizationSimilar certifications, may vary by employer
Work EnvironmentManufacturing plants with adaptable schedulesStandard manufacturing settings
Industry UsageCommon in companies prioritizing flexible staffingStandard in most manufacturing facilities

The main difference between a Flex Schedule Injection Molding Process Engineer and a Standard Injection Molding Process Engineer lies in work hours flexibility. The flex schedule role offers adaptable shifts to meet production demands, while the standard role follows fixed schedules. Both roles require similar certifications and work in manufacturing environments, but the flex schedule position provides greater scheduling flexibility to accommodate dynamic production needs.

What are popular job titles related to Flex Schedule Injection Molding Process Engineer jobs in Illinois?

For Flex Schedule Injection Molding Process Engineer jobs in Illinois, the most frequently searched job titles are:

What job categories do people searching Flex Schedule Injection Molding Process Engineer jobs in Illinois look for?

The top searched job categories for Flex Schedule Injection Molding Process Engineer jobs in Illinois are:

What cities in Illinois are hiring for Flex Schedule Injection Molding Process Engineer jobs?

Cities in Illinois with the most Flex Schedule Injection Molding Process Engineer job openings:

Sr. Molding Engineer

Sterling Engineering Inc.

Lincolnshire, IL โ€ข On-site

$100K - $135K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 18 days ago


Job description

Sr. Process Engineer – LSR / Rubber Molding

Lincolnshire, IL | Direct Hire | $100,000–$135,000

Are you an expert in Liquid Silicone Rubber (LSR), High Consistency Rubber (HCR), or rubber/plastics molding?
We're looking for a Senior Process Engineer to lead the development, optimization, and troubleshooting of silicone and rubber molding processes. If you've built robust molding processes for LSR, HCR, silicone, rubber, or precision plastic components, this is an opportunity to make a significant impact.

What You'll Do
  • Develop and optimize LSR injection molding processes
  • Improve HCR injection, compression, and transfer molding processes
  • Lead DOE studies to improve Cp/Cpk, reduce variation, and increase process capability
  • Optimize cycle times, reduce scrap, and improve OEE
  • Troubleshoot molding issues including:
    • Flash
    • Short shots
    • Cure variations
    • Knit lines
    • Voids
    • Dimensional variation
  • Establish standardized process parameters and work instructions
  • Lead root cause investigations using 5 Why, 8D, Fishbone, and other problem-solving tools
  • Support new product launches, mold qualifications, and production transfers
  • Partner with Tooling, Production, Quality, Maintenance, and NPI teams
  • Drive continuous improvement through Lean, Kaizen, SPC, and data analysis
What We're Looking For
Silicone/Rubber Molding Experience is Highly Preferred
We're specifically looking for engineers with hands-on experience in one or more of the following:
  • Liquid Silicone Rubber (LSR) injection molding
  • High Consistency Rubber (HCR) molding
  • Silicone molding
  • Rubber molding
  • Injection molding
  • Compression molding
  • Transfer molding
  • Precision plastics manufacturing
  • Medical silicone components
  • Industrial rubber products
  • Automotive rubber or plastic components
Qualifications
  • Bachelor's degree in Mechanical, Manufacturing, Plastics, Polymer, Materials, or related Engineering
  • 5+ years of process engineering experience in silicone, rubber, or plastics manufacturing
  • Strong knowledge of:
    • Scientific molding
    • DOE
    • SPC
    • Process validation
    • APQP/PPAP (preferred)
    • GD&T and engineering drawings
  • Proven ability to solve complex molding and manufacturing challenges
Preferred Experience
  • Medical device manufacturing
  • Automotive, aerospace, or industrial products
  • Mold flow analysis
  • SolidWorks or other 3D CAD software
  • Automation and vision inspection
  • Overmolding and multi-shot molding
  • RJG or Paulson certification
  • ISO 13485 or cleanroom manufacturing
Compensation & Benefits
  • $100,000–$135,000
  • Comprehensive medical, dental, and vision insurance
  • 401(k)
  • Paid Time Off
  • Employee stock grant
  • Career growth with a global manufacturing leader
If your background is centered around LSR, silicone molding, rubber molding, elastomers, or precision plastics manufacturing, we'd love to connect.