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Finite Element Analysis Engineer Jobs in Minnesota

We deliver highly engineered facilities, electro-mechanical systems, and software specifically ... Proficiency with (FEA) Finite Element Analysis. ANSYS experience preferred. * Experience with 3D CA ...

Sr. Mechanical Engineer

Saint Paul, MN · On-site

$95K - $135K/yr

We deliver highly engineered facilities, electro-mechanical systems, and software specifically ... Proficiency with (FEA) Finite Element Analysis. ANSYS experience preferred. * Experience with 3D CA ...

A Cohu RF Product Development Engineer requires experience in RF and signal integrity to design ... Use finite element analysis and circuit simulation software (Ansys HFSS and AWR Microwave office ...

Process Engineer III

Chaska, MN · On-site

$78K - $110K/yr

Familiarity with finite element analysis (FEA), computational fluid dynamics (CFD), or particle-in-cell (PIC) plasma simulations. * Programming experience in Python, MATLAB, or similar scientific ...

A Cohu RF Product Development Engineer requires experience in RF and signal integrity to design ... Use finite element analysis and circuit simulation software (Ansys HFSS and AWR Microwave office ...

Senior Design Engineer

Owatonna, MN · On-site

$90 - $120/hr

  • Dental

  • Vision

  • Life

  • Retirement

SolidWorks experienceProficiency with finite element analysis (FEA) software and stress ... Engineer, a typical day might include:Assuming a substantial role in developing detailed customer ...

Process Engineer III

Chaska, MN · On-site

$78K - $110K/yr

Familiarity with finite element analysis (FEA), computational fluid dynamics (CFD), or particle-in-cell (PIC) plasma simulations. * Programming experience in Python, MATLAB, or similar scientific ...

Mechanical Engineer

Chaska, MN · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Mechanical Engineer Position Summary: Mechanical Engineer Entegris is seeking a motivated ... Additional expectations: familiarity with Finite Element Analysis (FEA), thermal and fluid dynamics ...

Mechanical Engineer

Chaska, MN · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Mechanical Engineer Position Summary: Mechanical Engineer Entegris is seeking a motivated ... Additional expectations: familiarity with Finite Element Analysis (FEA), thermal and fluid dynamics ...

Mechanical Engineer

Chaska, MN · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Mechanical Engineer Position Summary: MechanicalEngineer Entegris is seeking a ... Additionalexpectations:familiaritywith Finite Element Analysis (FEA), thermal and fluid dynamics ...

Mechanical Engineer

Chaska, MN · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Mechanical Engineer Position Summary: MechanicalEngineer Entegris is seeking a ... Additionalexpectations:familiaritywith Finite Element Analysis (FEA), thermal and fluid dynamics ...

Lead Mechanical Engineer

Saint Paul, MN · On-site

$100K - $160K/yr

The position requires close collaboration with engineers and designers from Controls Engineering ... Proficiency in Finite Element Analysis (required). ANSYS experience (preferred). * Design ...

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Finite Element Analysis Engineer information

See Minnesota salary details

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How much do finite element analysis engineer jobs pay per hour?

As of Aug 17, 2026, the average hourly pay for finite element analysis engineer in Minnesota is $52.53, according to ZipRecruiter salary data. Most workers in this role earn between $42.36 and $60.96 per hour, depending on experience, location, and employer.

What does a finite element analysis engineer do?

A Finite Element Analysis (FEA) Engineer uses computer-based simulation techniques to predict how products or structures behave under various conditions, such as stress, heat, vibration, or other physical effects. They create detailed digital models and use specialized software to identify potential weaknesses or areas for improvement in a design before physical prototypes are made. FEA Engineers play a crucial role in industries like automotive, aerospace, civil engineering, and manufacturing, helping to optimize designs for safety, durability, and efficiency. Their work reduces the need for costly physical testing and speeds up the overall product development process.

What are the key skills and qualifications needed to thrive as a finite element analysis engineer?

To thrive as a Finite Element Analysis Engineer, you need a solid background in mechanical or structural engineering, strong mathematical skills, and experience with FEA principles—typically supported by a relevant engineering degree. Proficiency with FEA software such as ANSYS, Abaqus, or NASTRAN, and familiarity with CAD tools and simulation certifications, are highly valued. Attention to detail, problem-solving ability, and effective communication are essential soft skills for interpreting results and collaborating with design teams. These skills and qualifications are crucial for delivering accurate simulations that inform design decisions, ensure safety, and optimize product performance.

What are some common challenges faced by finite element analysis engineers when working on multidisciplinary teams?

Finite Element Analysis (FEA) Engineers often collaborate with design, manufacturing, and testing teams, which can present communication challenges due to differing technical backgrounds and priorities. Translating complex simulation results into actionable design recommendations requires clear, concise communication and a solid understanding of the broader project goals. Additionally, FEA Engineers must balance simulation accuracy with project timelines, often needing to make judicious decisions about model complexity. Adapting quickly to evolving project requirements and integrating feedback from various stakeholders is key to success in this role.

What is the difference between Finite Element Analysis Engineer vs Mechanical Design Engineer?

AspectFinite Element Analysis EngineerMechanical Design Engineer
Required CredentialsBachelor's or Master's in Mechanical, Civil, or Aerospace Engineering; certifications in FEA softwareBachelor's or Master's in Mechanical Engineering; design software certifications
Work EnvironmentEngineering firms, manufacturing, aerospace, automotive industriesProduct development, manufacturing, automotive, consumer goods
Employer & Industry UsageUsed for structural analysis, stress testing, and simulationUsed for designing and developing mechanical components and systems

The main difference is that a Finite Element Analysis Engineer specializes in performing simulations and stress analysis using FEA software, focusing on validating designs. In contrast, a Mechanical Design Engineer primarily develops and creates mechanical components and systems, often using CAD tools. Both roles require engineering backgrounds, but their focus and daily tasks differ significantly.

What are popular job titles related to Finite Element Analysis Engineer jobs in Minnesota?

For Finite Element Analysis Engineer jobs in Minnesota, the most frequently searched job titles are:

What job categories do people searching Finite Element Analysis Engineer jobs in Minnesota look for?

The top searched job categories for Finite Element Analysis Engineer jobs in Minnesota are:

What cities in Minnesota are hiring for Finite Element Analysis Engineer jobs?

Cities in Minnesota with the most Finite Element Analysis Engineer job openings:

Infographic showing various Finite Element Analysis Engineer job openings in Minnesota as of August 2026, with employment types broken down into 83% Full Time, 13% Part Time, 3% Contract, and 1% Nights. Highlights an 81% Physical, 5% Hybrid, and 14% Remote job distribution, with an average salary of $109,256 per year, or $52.5 per hour.

Consulting Engineer - Reliability & Failure Investigation

Matrix Engineering LLC

Eden Prairie, MN

$104K - $131K/yr

Full-time

Re-posted 25 days ago


Job description

Matrix Engineering Consultants (www.matrixengrng.com) is an engineering consulting firm focused on solving complex, real-world technical challenges for companies that design and build demanding products and systems. We partner directly with OEMs and industrial innovators across off-highway equipment, specialty machinery, and renewable energy to diagnose difficult engineering problems, improve product reliability, and deliver practical solutions that perform in the field. Unlike traditional consulting firms that stop at analysis, Matrix works through implementation—helping clients move from insight to actionable results within real products. Matrix operates with the agility of a focused consulting firm while being supported by The RFA Group, providing a strong operational foundation, access to additional technical resources, and long-term stability.

Position Summary

In this position, the candidate will lead the Failure Investigation and Reliability consulting efforts of the company with the responsibility for developing and growing a focused service area. This role is responsible for helping clients understand complex field failures, determine likely root causes, and develop practical corrective actions that can be applied in the field and in future production and/or processes.

This position offers a unique opportunity to build and lead a service line within a growing consulting firm. Success in this role requires strong technical judgment, the ability to lead investigations with incomplete information, and a proactive approach to developing client relationships and new opportunities. The Consulting Engineer will play a central role in shaping how Matrix delivers failure investigation and reliability services, while also contributing to long-term client relationships.

Key Responsibilities

Failure Investigation & Engineering Analysis

  • Develop structured investigation plans, defining scope, evidence requirements, and deliverables
  • Perform and review engineering analysis of failures in conjunction with other Matrix personnel in areas that may include but not limited to reliability, structural evaluation, bolted joint analysis, and load path assessment
  • Apply root cause analysis (RCA) methodologies to determine likely failure mechanisms

Client Leadership & Technical Consulting

  • Serve as the primary technical lead for client-facing investigations
  • Build trust with OEMs, operators, and other stakeholders during critical field failure events
  • Facilitate collaborative problem-solving across multiple parties
  • Translate investigation results into clear, actionable recommendations

Service Development & Business Growth

  • Lead the development and growth of Matrix’s failure investigation and reliability service offering
  • Establish investigation methods, reporting approaches, and service delivery standards
  • Develop client relationships and proactively identify new opportunities
  • Convert initial investigation work into broader engineering engagements and long-term partnerships

Technical Leadership & Mentorship

  • Mentor engineers in field investigation, analytical thinking, and client communication
  • Support development of repeatable tools, methods, and internal capabilities
  • Contribute to training, technical content, and knowledge sharing

Professional Development & Industry Engagement

  • Maintain professional licensure and industry involvement
  • Contribute to technical publications, presentations, or industry-facing content
  • Support Matrix’s visibility in reliability and failure investigation

Minimum Qualifications

  • Bachelor degree in Mechanical, Systems, or Structural Engineering (or closely related field)
  • 10+ years of engineering experience in consulting, analysis, reliability, or related technical leadership roles
  • Professional Engineer (PE) or Structural Engineer (SE) license required
  • Demonstrated expertise in engineering analysis, problem solving, and client-facing work
  • Experience leading or supporting failure investigations, root cause analysis, or corrective action development
  • Strong written and verbal communication skills, including technical reporting and presentations
  • Ability to lead work with incomplete information and develop practical solutions
  • Willingness to travel for client work, including field investigations and site visits

Differentiating Qualifications

  • Background in finite element analysis, fatigue analysis, or structural analysis
  • Experience in a particular field such as renewable energy, off-highway equipment, or industrial systems
  • Familiarity with formal RCA methodologies or standards
  • Experience working with testing laboratories or external technical partners
  • Demonstrated ability to mentor engineers and build technical capability
  • Industry involvement, publications, or technical presentations

Work Environment

  • Full-time role based on a mix of office, client site, and field work
  • Travel required for investigations, client meetings, and industry engagement
  • Work includes time-sensitive response to field failures and coordination with multiple stakeholders
  • Exposure to industrial, construction, renewable energy, and outdoor field environments may be required

Visa sponsorship is NOT available for this position.

Pay Range: $110,000 to $145,000 – Commensurate with experience

This is a full-time position with a full benefit package listed below

Competitive Benefits

  • Health Insurance
  • Company Paid Virtual Health Care
  • Health Savings Account
  • Dental Insurance
  • Supplemental Vision Insurance
  • Company Paid / Supplemental Life Insurance
  • Company Paid Long-Term Disability
  • Supplemental Short-Term Disability
  • Flexible Spending Plan Dependent Care
  • Retirement Savings Account (Traditional 401k & Roth 401k)
  • Flexible Paid Time Off (PTO)
  • Paid Holidays
  • Bereavement Leave
  • Employee Assistance Programs (EAP)
  • Education Assistance

Equal Opportunity and Veteran Friendly