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Fea Structures Composites Engineer Jobs (NOW HIRING)

Saxon Global

Flight Test Engineer

Long Beach, CA

Role - Senior Flight Test Engineer. Location - Long Beach, CA Duration- Fulltime Domain - Aerospace ... Structures / Composites Manufacturing Support - Under general supervision, responsible for ...

Maya HTT

Composites Application Specialist

Detroit, MI · On-site +1

Maya HTT is a world leading software developer and engineering solutions provider focused on CAE ... Structured Onboarding Program: We're invested in your success; you'll have team members to support ...

Noblesoft Technologies

FEA Engineer

Peoria, IL · On-site

FEA Engineer Location: Peoria, IL Key word to search: PhD, CAE, structural FE Analysis on ... Evaluate the structural integrity of structures including the welds and parent material. * Perform ...

Albers Aerospace

Sr Mechanical Engineer

Mckinney, TX · On-site

$97K - $128K/yr

... FEA/hand calculations) • Support environmental qualification aligned with standards such as MIL ... structures, composites, or sealed enclosures Work Environment • Mix of office, lab, and field ...

Accord Technologies Inc.

FEA Engineer

Tucson, AZ · On-site

$55.50 - $76/hr

FEA Engineer Location: Tucson, Arizona (Onsite) Contract Duration: 2 Years Position type: C2C Must ... Experience with machines involving heavy structures * Prior experience with Caterpillar products is ...

Accord Technologies Inc.

FEA Engineer

Peoria, IL · On-site

FEA Engineer Location: Peoria, IL - Onsite work only - Fulltime Visa: USC/GC only- New Open ... Machines with heavy structures experience is a must. Client experience is advantageous. Good ...

Maya HTT

Composites Application Specialist

Detroit, MI · On-site

Maya HTT is a world leading software developer and engineering solutions provider focused on CAE ... Structured Onboarding Program: We're invested in your success; you'll have team members to support ...

Maya HTT

Composites Application Specialist

Detroit, MI · On-site +1

Maya HTT is a world leading software developer and engineering solutions provider focused on CAE ... Structured Onboarding Program: We're invested in your success; you'll have team members to support ...

Sceye, Inc.

FEA Engineer

Moriarty, NM · On-site

... for aerospace structures. * Certification in FEA or advanced engineering software (e.g., ANSYS, Abaqus certification). * Knowledgeable in composites manufacturing processes and techniques.

SCEYE INC

FEA Engineer

Moriarty, NM · On-site

... for aerospace structures. * Certification in FEA or advanced engineering software (e.g., ANSYS, Abaqus certification). * Knowledgeable in composites manufacturing processes and techniques.

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Fea Structures Composites Engineer information

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$50K

$99.4K

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How much do fea structures composites engineer jobs pay per year?

As of Jun 6, 2026, the average yearly pay for fea structures composites engineer in the United States is $99,400.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,000.00 and $113,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an FEA Structures Composites Engineer, and why are they important?

To thrive as an FEA Structures Composites Engineer, you need a strong background in structural engineering, materials science (especially composites), and finite element analysis (FEA), usually supported by a relevant engineering degree. Proficiency with FEA software such as ANSYS, Abaqus, or NASTRAN, along with knowledge of CAD tools and industry standards, is typically required. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for collaborating with multidisciplinary teams and conveying complex findings. These competencies ensure accurate modeling, efficient design, and the structural integrity of advanced composite components in demanding industries.

What are some common challenges faced by FEA Structures Composites Engineers when analyzing composite materials, and how are they addressed?

One of the main challenges FEA Structures Composites Engineers encounter is accurately modeling the complex behavior of composite materials, which can be anisotropic and have varying properties depending on fiber orientation and layup. Additionally, simulating failure modes such as delamination or matrix cracking requires specialized knowledge and advanced simulation techniques. These challenges are usually addressed through continual learning, using validated material models, close collaboration with materials scientists, and leveraging advanced FEA software tools that support composite-specific analysis features.

What is the difference between Fea Structures Composites Engineer vs Mechanical Engineer?

AspectFea Structures Composites EngineerMechanical Engineer
Required CredentialsBachelor's or Master's in Mechanical, Aerospace, or Civil Engineering; certifications in FEA softwareBachelor's or Master's in Mechanical Engineering; similar certifications
Work EnvironmentDesign labs, testing facilities, aerospace or automotive industriesManufacturing plants, design offices, R&D departments
Industry UsagePrimarily in aerospace, automotive, and advanced composites sectorsBroadly across manufacturing, energy, automotive, and aerospace

Fea Structures Composites Engineers focus on analyzing and designing composite structures using finite element analysis, often within aerospace and automotive sectors. Mechanical Engineers have a broader scope, working on various mechanical systems across multiple industries. While both roles require similar educational backgrounds and certifications, their specific applications and work environments differ.

What are Fea Structures Composites Engineers?

FEA Structures Composites Engineers are professionals who use Finite Element Analysis (FEA) to design, analyze, and optimize composite structures. They work with materials such as carbon fiber, fiberglass, and other advanced composites to ensure that structures meet required strength, durability, and performance standards. Their role is critical in industries like aerospace, automotive, and marine, where lightweight and strong materials are essential. These engineers create detailed simulations to predict how composite structures will behave under various loads and conditions, enabling safer and more efficient designs.
Infographic showing various Fea Structures Composites Engineer job openings in the United States as of May 2026, with employment types broken down into 13% Full Time, 54% Part Time, and 33% Contract. Highlights an 91% Physical, 1% Hybrid, and 8% Remote job distribution, with an average salary of $99,400 per year, or $47.8 per hour.

Composites Design Engineer

Mach Industries

Huntington Beach, CA • On-site

$105K - $180K/yr

Full-time

Medical, Life, Retirement

Posted 11 days ago

Job description

About Mach Industries
Founded in 2022, Mach Industries is a rapidly growing defense technology company focused on developing next-generation autonomous defense platforms. At the core of our mission is the commitment to delivering scalable, decentralized defense systems that enhance the strategic capabilities of the United States and its allies. With a workforce of approximately 220 employees, we operate with startup agility and ambition.
Our vision is to redefine the future of warfare through cutting-edge manufacturing, innovation at speed, and unwavering focus on national security. We are dedicated to solving the next generation of warfare with lethal systems that deter kinetic conflict and protect global security.
The Role
Mach is seeking a Composites Design Engineer to support the design, analysis, and testing of composite structures for our next-generation autonomous vehicles. At Mach, we exist to build platforms that maintain an allied American edge. As a key member of our team, you will contribute to the development of lightweight, high-performance composite airframe structures that meet the demands of modern defense technology. The role will involve designing composite components, performing structural analysis, supporting hands-on fabrication and testing, and developing solutions that are optimized not only for performance, but also for scalable, high-volume production.
Key Responsibilities
  • Design and develop composite structures for unmanned aerial vehicles (UAVs), supporting lightweight, high-performance airframe solutions from concept through flight test.
  • Own composite components across the full development cycle - including laminate design, structural analysis, fabrication support, and validation testing.
  • Perform structural analysis using hand calculations and FEA to evaluate stiffness, strength, stability, and failure modes.
  • Collaborate with manufacturing and test teams to translate designs into buildable hardware and validate performance through testing.
  • Participate in hands-on fabrication and integration of prototype composite hardware.
  • Support structural test planning and execution, helping correlate analytical predictions with physical test results.
  • Develop laminate architectures, joints, and structural concepts that are optimized not only for performance, but also for repeatability and scalability in higher-volume production.

Required Qualifications
  • 7+ years of experience designing and/or building composite structures.
  • Bachelor's degree or higher in Mechanical Engineering, Aerospace Engineering, Materials Engineering, or a related field.
  • Proficiency with NX or similar CAD tools.
  • Experience performing FEA using tools such as ANSYS or similar simulation software.
  • Comfortable working across design, analysis, and test of structural hardware.
  • Experience with laminate design and composite structural analysis (CLT and/or FEA).
  • Hands-on experience with composite manufacturing processes such as prepreg layup, vacuum bagging, infusion, or bonded assemblies.
  • Rapid prototyping tools and or parts.

Preferred Qualifications
  • Experience with aerospace or UAV composite structures (wings, fuselages, control surfaces, etc.).
  • Experience with autoclave and out of autoclave prepreg thermoplastic and thermoset composites, RTM, filament winding, chopped fiber press molding, automated processing such as automated fiber placement (AFP) and or automated tape laying (ATL).
  • Understanding of manufacturing-driven design tradeoffs (ply drops, minimum radii, bridging, fiber steering constraints).
  • History of defining inspection and NDI methods (ultrasound, CT, thermography).
  • Work using Fibersim for laminate definition and manufacturing planning.
  • Familiarity with composite failure modes such as delamination, buckling, and fatigue.
  • Time spent supporting structural testing and analysis correlation.
  • Comfort working in a lab or shop environment including trimming, bonding, and basic composite repair.

Disclosures
This position may require access to information protected under U.S. export control laws and regulations, including the Export Administration Regulations (EAR) and the International Traffic in Arms Regulations (ITAR). Please note that any offer for employment may be conditioned on authorization to receive software or technology controlled under these U.S. export control laws and regulations without sponsorship for an export license.
Mach participates in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S.
The salary range for this role is an estimate based on a wide range of compensation factors, inclusive of base salary only. Actual salary offers may vary based on (but not limited to) work experience, education and training, critical skills, and business considerations. Highly competitive equity grants are included in most offers and are considered part of Mach's total compensation package. Mach offers benefits such as health insurance, retirement plans, and opportunities for professional development.
Mach is an equal opportunity employer committed to creating a diverse and inclusive workplace. All qualified applicants will be treated with respect and receive equal consideration for employment without regard to race, color, creed, religion, sex, gender identity, sexual orientation, national origin, disability, uniform service, Veteran status, age, or any other protected characteristic per federal, state, or local law, including those with a criminal history, in a manner consistent with the requirements of applicable state and local laws. If you'd like to defend the American way of life, please reach out!

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