ZipRecruiter

Log In

1

Failure Analysis Jobs in Washington (NOW HIRING)

Maxtena Inc

Sr. Mechanical Engineer

Germantown, MD · On-site

$106K - $140K/yr

Conduct failure analysis and root-cause investigations on components and assemblies. * Support environmental and qualification testing (e.g., vibration, thermal cycling, shock). * Lead mechanical ...

Maxtena Inc

Sr. Mechanical Engineer

Germantown, MD · On-site

$106K - $140K/yr

Conduct failure analysis and root-cause investigations on components and assemblies. * Support environmental and qualification testing (e.g., vibration, thermal cycling, shock). * Lead mechanical ...

Maxtena Inc

Sr. Mechanical Engineer

Germantown, MD

$106K - $140K/yr

Conduct failure analysis and root-cause investigations on components and assemblies. * Support environmental and qualification testing (e.g., vibration, thermal cycling, shock). * Lead mechanical ...

Maxtena Inc

Sr. Mechanical Engineer

Germantown, MD · On-site

$106K - $140K/yr

Conduct failure analysis and root-cause investigations on components and assemblies. * Support environmental and qualification testing (e.g., vibration, thermal cycling, shock). * Lead mechanical ...

TAP Engineering LLC

Electrical Engineer

Columbia, MD · On-site

$110K - $170K/yr

Experience resolving electronics hardware qualification and production failures, including debugging and performing root failure analysis on failed printed circuit boards * Familiarity with printed ...

TAP Engineering LLC

Electrical Engineer

Columbia, MD · On-site

$110K - $170K/yr

Experience resolving electronics hardware qualification and production failures, including debugging and performing root failure analysis on failed printed circuit boards * Familiarity with printed ...

Quality Support, Inc.

Hardware Engineer II

Alexandria, VA · On-site

$90 - $120/hr

Perform failure analysis on fielded hardware and resolve legacy or manufacturing defects. * Documentation: Generate and maintain detailed technical specifications, design reviews, and test plans.

New

TAP Engineering

Electrical Engineer

Columbia, MD · On-site

$110K - $170K/yr

Experience resolving electronics hardware qualification and production failures, including debugging and performing root failure analysis on failed printed circuit boards * Familiarity with printed ...

AECOM

Senior Water Conveyance Engineer

Germantown, MD · On-site

$101K - $137K/yr

Work on projects related to pipeline failure analysis and pipeline forensics analysis. * Work on projects from planning through design and construction services, for new and rehabilitation pipe ...

Stackinfra

Infrastructure Reliability Engineer

Manassas, VA

$107K - $141K/yr

This role requires deep technical fluency in data center power and cooling systems, a forensic mindset for failure analysis, and a proactive approach to risk reduction. Responsibilities include but ...

previous page

Showing results 41-60

All JobsFailure Analysis JobsFailure Analysis Jobs in Washington

Failure Analysis information

See Washington salary details

$17

$31

$47

How much do failure analysis jobs pay per hour?

As of Aug 7, 2026, the average hourly pay for failure analysis in Washington is $31.64, according to ZipRecruiter salary data. Most workers in this role earn between $27.21 and $33.75 per hour, depending on experience, location, and employer.

What are common challenges in a failure analysis role and how are they addressed?

Professionals in Failure Analysis often encounter challenges such as isolating the root cause of complex failures, working with incomplete data, and meeting tight deadlines for critical product investigations. These challenges are typically addressed through a systematic approach—using advanced analytical tools, collaborating closely with cross-functional teams like engineering and quality assurance, and maintaining clear documentation. Continuous learning and staying updated with the latest testing methodologies also help in effectively overcoming obstacles in this dynamic field.

How to become a failure analysis engineer?

To become a failure analysis engineer, typically a bachelor's degree in materials science, mechanical engineering, or a related field is required. Gaining experience with failure analysis techniques, such as microscopy and testing methods, and obtaining certifications like Certified Failure Analysis Professional can enhance job prospects. Strong problem-solving skills and familiarity with industry standards are also important.

What skills and qualifications are needed for a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, engineering, or physics, with strong analytical and problem-solving abilities. Familiarity with laboratory tools such as scanning electron microscopes (SEM), energy-dispersive X-ray spectroscopy (EDX), and relevant software for data analysis is typically required. Attention to detail, effective communication, and teamwork are crucial soft skills for documenting findings and collaborating with cross-functional teams. These competencies ensure accurate root-cause identification and effective solutions, which are vital for improving product reliability and reducing costly defects.

What is failure analysis?

Failure analysis is the process of investigating why a component, system, or material has failed in service or during testing. The goal is to determine the root cause of the failure, which can involve examining physical evidence, collecting data, and performing laboratory tests such as microscopy or chemical analysis. This information helps organizations prevent future failures, improve product design, and ensure safety and reliability. Failure analysis is commonly used in industries such as aerospace, automotive, electronics, and manufacturing.

What is the difference between Failure Analysis vs Materials Engineer?

AspectFailure AnalysisMaterials Engineer
Primary FocusInvestigating and diagnosing product failures to determine root causesDesigning, developing, and testing materials for product performance
Work EnvironmentLaboratories, manufacturing plants, failure investigation sitesResearch labs, manufacturing facilities, R&D departments
CertificationsOften requires certifications like ASQ Certified Failure AnalystTypically requires materials science degrees, possibly professional engineering licenses

Failure Analysis specialists focus on diagnosing why products fail, often working in labs or manufacturing settings. Materials Engineers design and develop materials to improve product performance. While both roles require technical knowledge of materials, Failure Analysis emphasizes troubleshooting and root cause analysis, whereas Materials Engineering centers on material development and testing.

What are popular job titles related to Failure Analysis jobs in Washington? For Failure Analysis jobs in Washington, the most frequently searched job titles are:
What job categories do people searching Failure Analysis jobs in Washington look for? The top searched job categories for Failure Analysis jobs in Washington are:
Failure Analysis jobs near you
Infographic showing various Failure Analysis job openings in Washington as of August 2026, with employment types broken down into 1% Internship, 80% Full Time, 15% Part Time, and 4% Contract. Highlights an 81% Physical, 4% Hybrid, and 15% Remote job distribution, with an average salary of $65,812 per year, or $31.6 per hour.

Sr. Mechanical Engineer

Maxtena Inc

Germantown, MD • On-site

$106K - $140K/yr

Full-time

Re-posted 29 days ago

Job description

Job Title: Sr. Mechanical Engineer
Department: Engineering
Location: Germantown, MD
FLSA Status: Exempt
Job Summary:
The Senior Mechanical Engineer is responsible for leading the design, development, analysis, and testing of mechanical systems and components. This role supports the full product lifecycle from concept through production and ensures designs meet technical, quality, and regulatory requirements. The Senior Mechanical Engineer collaborates cross-functionally, mentors junior engineers, and contributes to continuous improvement and innovation initiatives.
Essential Duties and Responsibilities:
  • Lead mechanical design of systems, assemblies, and components using CAD software (SolidWorks, CATIA, or similar).
  • Perform structural, thermal, vibration, and stress analyses using FEA and other engineering tools.
  • Develop prototypes and iterate designs based on testing and validation results.
  • Ensure designs comply with performance, safety, and regulatory standards.
  • Plan, execute, and document mechanical testing and product verification.
  • Conduct failure analysis and root-cause investigations on components and assemblies.
  • Support environmental and qualification testing (e.g., vibration, thermal cycling, shock).
  • Lead mechanical engineering projects, from concept through production, ensuring timelines and budgets are met.
  • Work closely with electrical, RF, and software teams to integrate mechanical solutions.
  • Mentor junior engineers and technicians, providing guidance on design practices and problem-solving.
  • Prepare and maintain detailed engineering drawings, specifications, BOMs, and test reports.
  • Ensure compliance with quality standards (ISO 9001, AS9100) and industry regulations.
  • Support design reviews, audits, and technical presentations to stakeholders.
  • Collaborate with manufacturing teams to ensure designs are producible and maintainable.
  • Review and approve engineering change requests (ECRs/ECNs) related to mechanical systems.
  • Address production issues, provide corrective solutions, and implement process improvements.
  • Research and implement new materials, methods, and technologies to improve product performance and reduce cost.
  • Identify opportunities for efficiency, reliability, and performance enhancements in existing designs.

Preferred Qualifications:
  • Must be a U.S. Citizen with the ability to obtain Secret Clearance.
  • Bachelor's degree in Mechanical Engineering or related field.
  • 7+ years of mechanical design and engineering experience.
  • Proficiency in CAD software (SolidWorks, CATIA, or similar).
  • Experience with mechanical analysis tools (FEA, thermal, vibration, stress analysis).
  • Strong understanding of materials, manufacturing processes, and mechanical systems.
  • Excellent problem-solving, communication, and documentation skills.
  • Experience in aerospace, defense, RF systems, or high-precision manufacturing.
  • Knowledge of ISO 9001, AS9100, or other quality systems.
  • Experience with 3D printing, composites, or advanced materials.
  • Familiarity with project management tools and processes.

Maxtena is an Equal Opportunity Employer

Apply