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Failure Analysis Jobs in Indiana (NOW HIRING)

Eng Prin - HW

Fort Wayne, IN · On-site

$96K - $164K/yr

BAE Systems is seeking a Failure Analyst for our Controls and Avionics Solutions (CAS) business location in Fort Wayne, IN. Being a trusted provider of commercial aircraft solutions, the CAS business ...

Failure analysis and investigation * Reporting and documentation * Develop and review test plans and procedures to validate product requirements using applicable test standards and methods for ...

QC Lab Technician

Indianapolis, IN

$17.75 - $22.50/hr

You will support failure analysis and root cause investigations through detailed imaging and documentation of material characteristics * Additionally, you will maintain SEM instrumentation, including ...

QC Lab Technician

Indianapolis, IN

$17.75 - $22.50/hr

You will support failure analysis and root cause investigations through detailed imaging and documentation of material characteristics * Additionally, you will maintain SEM instrumentation, including ...

Quality - Quality Technician

Madison, IN · On-site

$16.50 - $22.25/hr

... failure analysis. - Compile warranty data, assist with trend reporting, and support corrective actions. - Respond to routine warranty inquiries and provide claim status updates. - Ensure warranty ...

Quality - Quality Technician

Madison, IN · On-site

$16.50 - $22.25/hr

... failure analysis. - Compile warranty data, assist with trend reporting, and support corrective actions. - Respond to routine warranty inquiries and provide claim status updates. - Ensure warranty ...

Digital Component Engineer

Crane, IN · Hybrid

$120K - $190K/yr

Understand electrical test methods and techniques, radiations effects, failure analysis tools and techniques, material analysis tools and techniques * Interface with program offices, prime ...

New

Digital Component Engineer

Crane, IN · On-site

$120K - $190K/yr

Understand electrical test methods and techniques, radiations effects, failure analysis tools and techniques, material analysis tools and techniques * Interface with program offices, prime ...

New

Lead Root Cause Failure Analysis (RCFA) * Equipment repair plans/procedures in coordination with equipment suppliers and engineering * Supervise technicians * Obtain specialty components, fixtures or ...

Lead Root Cause Failure Analysis (RCFA) * Equipment repair plans/procedures in coordination with equipment suppliers and engineering * Supervise technicians * Obtain specialty components, fixtures or ...

Showing results 21-40

Failure Analysis information

See Indiana salary details

$14

$26

$39

How much do failure analysis jobs pay per hour?

As of Aug 21, 2026, the average hourly pay for failure analysis in Indiana is $26.58, according to ZipRecruiter salary data. Most workers in this role earn between $22.88 and $28.37 per hour, depending on experience, location, and employer.

What is failure analysis?

Failure analysis is the process of investigating why a component, system, or material has failed in service or during testing. The goal is to determine the root cause of the failure, which can involve examining physical evidence, collecting data, and performing laboratory tests such as microscopy or chemical analysis. This information helps organizations prevent future failures, improve product design, and ensure safety and reliability. Failure analysis is commonly used in industries such as aerospace, automotive, electronics, and manufacturing.

What skills and qualifications are needed for a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, engineering, or physics, with strong analytical and problem-solving abilities. Familiarity with laboratory tools such as scanning electron microscopes (SEM), energy-dispersive X-ray spectroscopy (EDX), and relevant software for data analysis is typically required. Attention to detail, effective communication, and teamwork are crucial soft skills for documenting findings and collaborating with cross-functional teams. These competencies ensure accurate root-cause identification and effective solutions, which are vital for improving product reliability and reducing costly defects.

What are common challenges in a failure analysis role and how are they addressed?

Professionals in Failure Analysis often encounter challenges such as isolating the root cause of complex failures, working with incomplete data, and meeting tight deadlines for critical product investigations. These challenges are typically addressed through a systematic approach—using advanced analytical tools, collaborating closely with cross-functional teams like engineering and quality assurance, and maintaining clear documentation. Continuous learning and staying updated with the latest testing methodologies also help in effectively overcoming obstacles in this dynamic field.

What is the difference between Failure Analysis vs Materials Engineer?

AspectFailure AnalysisMaterials Engineer
Primary FocusInvestigating and diagnosing product failures to determine root causesDesigning, developing, and testing materials for product performance
Work EnvironmentLaboratories, manufacturing plants, failure investigation sitesResearch labs, manufacturing facilities, R&D departments
CertificationsOften requires certifications like ASQ Certified Failure AnalystTypically requires materials science degrees, possibly professional engineering licenses

Failure Analysis specialists focus on diagnosing why products fail, often working in labs or manufacturing settings. Materials Engineers design and develop materials to improve product performance. While both roles require technical knowledge of materials, Failure Analysis emphasizes troubleshooting and root cause analysis, whereas Materials Engineering centers on material development and testing.

How do you become a failure analysis engineer?

Failure analysis engineers typically hold a bachelor's degree in engineering, materials science, or a related field. They gain experience through internships or entry-level positions, develop skills in failure investigation, microscopy, and testing methods, and may pursue certifications such as Certified Failure Analyst (CFA) to advance their careers.

What are the most commonly searched types of Failure Analysis jobs in Indiana?

The most popular types of Failure Analysis jobs in Indiana are:

Infographic showing various Failure Analysis job openings in Indiana as of August 2026, with employment types broken down into 2% Internship, 79% Full Time, 4% Part Time, 2% Temporary, 7% Contract, and 6% Nights. Highlights an 96% In-person, and 4% Remote job distribution, with an average salary of $55,293 per year, or $26.6 per hour.

Eng Prin - HW

BAE Systems

Fort Wayne, IN • On-site

$96K - $164K/yr

Full-time

Posted 24 days ago


BAE Systems rating

8.4

Company rating: 8.4 out of 10

Based on 150 frontline employees who took The Breakroom Quiz

10th of 49 rated military and defense


Job description


It's about the journey. Whether it's a bus ride or flight, our commercial electronic systems help transport millions of passengers every day. Every second a plane takes off somewhere in the world, enabled by our flight-critical products. Be part of our journey at Electronic Systems where you'll be among the brightest minds, working on the industry's most difficult problems. Drawing strength from our differences, we're innovating for the future. Now you can, too. Our flexible work environment provides you a chance to change the world without giving up your personal life. We put our customers first - exemplified by our mission: "We Innovate For Those Who Move The World™." Sound like a team you want to be a part of? Come build your career with BAE Systems.
BAE Systems is seeking a Failure Analyst for our Controls and Avionics Solutions (CAS) business location in Fort Wayne, IN. Being a trusted provider of commercial aircraft solutions, the CAS business also develops and produces highly reliable, adaptable, and scalable avionics solutions for the leading manufacturers of commercial aircraft and their propulsion systems. As a member of BAE Systems' team, you will have the opportunity to work hands-on with complex electronic controls and solve challenging technical problems that both enhance our products performance and matter to our customers.
Job responsibilities for the position may include:
Perform Root Cause Failure Analysis of components and assemblies used in avionics controls
Develop and execute root cause analysis plans following standard RC/CA processes.
Interface / collaborate with customers, suppliers, and internal functions to maximize efficiencies and performance throughout the product lifecycle
Generate Root Cause results documentation - Failure Analysis Reports, etc.
Recommend corrective actions and recurrence mitigation strategies.
Archive results summaries (e.g. 8D RCCAs, Reports, etc.) into knowledge databases
Because this role involves a combination of collaborative/in-person and independent work, it will take the form of a hybrid work format, with time split between working onsite in the Fort Wayne, IN manufacturing facility and remote. Some light travel may be required (10%).
About BAE Systems Electronic Systems
BAE Systems, Inc. is the U.S. subsidiary of BAE Systems plc, an international defense, aerospace and security company which delivers a full range of products and services for air, land and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. Improving the future and protecting lives is an ambitious mission, but it's what we do at BAE Systems. Working here means using your passion and ingenuity where it counts - defending national security with breakthrough technology, superior products, and intelligence solutions. As you develop the latest technology and defend national security, you will continually hone your skills on a team-making a big impact on a global scale. At BAE Systems, you'll find a rewarding career that truly makes a difference. Electronic Systems (ES) is the global innovator behind BAE Systems' game-changing defense and commercial electronics. Exploiting every electron, we push the limits of what is possible, giving our customers the edge and our employees opportunities to change the world. Our products and capabilities can be found everywhere - from the depths of the ocean to the far reaches of space. At our core are more than 14,000 highly talented Electronic Systems employees with the brightest minds in the industry, we make an impact - for our customers and the communities we serve.
This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.
Required Skills and Education
  • Must demonstrate a well-developed problem solving and root cause analysis approach.
  • Proficient in the forensic analysis process to accurately gather data and determine root cause of components and assembly failures.
  • Familiar with electrical and mechanical failure modes and materials
  • Familiar with product configuration management practices
  • Establish and maintain effective relationship with stakeholders from design, suppliers, operations, and end-use customers, to achieve the optimal implementation of corrective actions based on root cause findings
  • Exercise discretion and independent judgment in the performance of duties while complying with policies, procedures, appropriate principles and applicable state and federal laws.
  • Must have excellent communication skills in writing details technical reports, as well as verbal technical discussions with design, operations, suppliers, customers, and all levels of management.
  • Exhibit sound interpersonal skills involving interfacing, coordinating and negotiating with company personnel, customers, and suppliers.
  • Demonstrated proficient computer skills to prepare appropriate reports and documentation.
  • Ability to operate independently while balancing multiple tasks and priorities.

Preferred Skills and Education
  • Real-time x-ray radiography
  • Chemical de-processing using acids and materials specific solvents
  • Manual de-processing and cross sectioning
  • Scanning electron microscopy
  • General electrical test equipment (e.g. power suppliers, meters, curve tracers)
  • Macro/micro photography using high-resolution stereo microscopes and related software
  • Experience in performing root-cause component failure analyses on electrical, mechanical and mechatronic components and assemblies used in avionics applications (e.g. resistors, capacitors, inductors, semiconductors, microcircuits, relays, switches, printed circuit boards, solder interconnects, etc.)
  • Familiarity with FTIR and CSAM analysis
  • Demonstrated ability to effectively lead a small team to resolve open ended problems
  • Ability to coach and mentor others in the organization
  • Working knowledge of reliability engineering principals including design of experiments, accelerated life testing, Weibull analysis, normal population distribution
  • Working knowledge of physical metallurgy as it relates to failure mechanism identification

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About BAE Systems

Sourced by ZipRecruiter

At BAE Systems, we provide some of the world's most advanced, technology-led defence, aerospace and security solutions. We employ a skilled workforce of more than 93,000 in around 40 countries. Working with customers and local partners, we develop, engineer, manufacture, and support products and systems to deliver military capability, protect national security and people, and keep critical information and infrastructure secure.

Industry

National security and international affairs and it services

Company size

10,000+ Employees

Headquarters location

Falls Church, VA, US