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Failure Analysis Manager Jobs in Chicago, IL (NOW HIRING)

Spirax-Sarco Engineering

Quality Engineer

Cary, IL · On-site

$73K - $94K/yr

Ensuresprocess improvements, first articles, failure analysis on returned product,non-conforming ... Proven experience with ISO 9001 quality management systems and Lean Manufacturing principles ...

Innophos

Senior Maintenance Manager

Chicago Heights, IL · On-site

$127K - $190K/yr

Manage preventive maintenance and mechanical integrity programs to improve equipment reliability ... Lead Root Cause Failure Analysis (RCFA) for equipment failures and safety incidents, and implement ...

Innophos

Senior Maintenance Manager

Chicago Heights, IL

$127K - $190K/yr

Manage preventive maintenance and mechanical integrity programs to improve equipment reliability ... Lead Root Cause Failure Analysis (RCFA) for equipment failures and safety incidents, and implement ...

Pursuit Aerospace

Metallurgical Engineer

Chicago, IL · On-site

$95 - $140/hr

Collaborate with Sales and Program Management to provide technical support. * Oversee in-house microstructural evaluations, mechanical testing (hardness, tensile), and failure analysis. * Lead root ...

New

SunCoke Energy

Engineer - Maintenance

East Chicago, IN · On-site

... failure reporting and equipment history management. * Experience with predictive maintenance technologies such as vibration analysis, thermographics and lubrication monitoring. * Experience with ...

Nano Nuclear Energy, Inc.

Graphite Specialist

Oak Brook, IL · On-site

$120 - $160/hr

Conduct structural analysis, material compatibility evaluations, and failure analysis for graphite ... Experience with project and contract management is preferred. * Professional Engineer (PE) license ...

JLL

Reliability Engineer

Chicago, IL

$105K - $132K/yr

Experience with Root Cause Analysis, Equipment Criticality Ranking, PM/PdM optimization, Defect Elimination, and/or Failure Modes and Effects Analysis. Workflow Management * Maintain complete and ...

Jones Lang LaSalle IP, Inc.

Reliability Engineer

Chicago, IL · On-site +1

$105K - $132K/yr

Experience with Root Cause Analysis, Equipment Criticality Ranking, PM/PdM optimization, Defect Elimination, and/or Failure Modes and Effects Analysis. Workflow Management * Maintain complete and ...

Entegris

Process Reliability Engineer

Aurora, IL · On-site

$101K - $127K/yr

Knowledge of predictive and preventive maintenance methodologies, failure analysis, risk management, and lifecycle asset management. * Familiarity with batch manufacturing, piping systems, dispersion ...

Durex Industries

Quality Engineer

Cary, IL · On-site

$100K/yr

... management solutions, including industrial heaters and systems,heat tracing, and a range of ... Ensuresprocess improvements, first articles, failure analysis on returned product,non-conforming ...

SunCoke Energy

Engineer - Maintenance

East Chicago, IN · On-site

... failure reporting and equipment history management. * Experience with predictive maintenance technologies such as vibration analysis, thermographics and lubrication monitoring. * Experience with ...

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Showing results 21-40

All JobsFailure Analysis JobsFailure Analysis Manager JobsFailure Analysis Manager Jobs in Chicago, IL

Failure Analysis Manager information

See Chicago, IL salary details

$29.8K

$97.4K

$159.6K

How much do failure analysis manager jobs pay per year?

As of Aug 24, 2026, the average yearly pay for failure analysis manager in Chicago, IL is $97,409.00, according to ZipRecruiter salary data. Most workers in this role earn between $67,743.00 and $122,144.00 per year, depending on experience, location, and employer.

What is a failure analysis manager?

A Failure Analysis Manager oversees the investigation of product or system failures to determine root causes and implement corrective actions. They lead a team of engineers and analysts, collaborate with design and manufacturing teams, and use diagnostic tools to improve reliability. Their goal is to prevent recurring failures, enhance product quality, and support continuous improvement initiatives.

What are some common challenges faced by failure analysis managers, and how are they addressed in the role?

Failure Analysis Managers often encounter the challenge of diagnosing complex and intermittent failures that require a methodical, multidisciplinary approach. Balancing the need for thorough investigation with tight production timelines can also be demanding. To address these issues, managers lead teams of skilled engineers and technicians, utilize advanced analytical tools, and coordinate closely with design, quality, and manufacturing departments. By fostering open communication and continuous learning, they help develop faster, more effective root cause analyses that support robust product improvements.

What are the key skills and qualifications needed to thrive as a failure analysis manager, and why are they important?

To thrive as a Failure Analysis Manager, you need a strong background in engineering or materials science, experience with root cause analysis methodologies, and a solid understanding of failure modes in manufacturing or electronics. Familiarity with technical tools such as scanning electron microscopes (SEM), failure analysis software, and certifications like Six Sigma or ASQ are highly valued. Excellent problem-solving, leadership, and communication skills help guide cross-functional teams and effectively present findings. These abilities are critical to ensuring product reliability, minimizing downtime, and driving continuous improvement within an organization.

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For Failure Analysis Manager jobs in Chicago, IL, the most frequently searched job titles are:

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Failure Analysis Manager jobs near you

Quality Engineer

Spirax-Sarco Engineering

Cary, IL • On-site

$73K - $94K/yr

Full-time

Re-posted 27 days ago

Job description

The Role:

As the Quality Engineer (QE), youwill provide quality engineering and direct customer coordination andleadership for production quality and validation of manufacturing processes.Provides recommendation and coordinates improvement activities withinorganization and serves as the central contact point for resolving qualityrelated issues for customers.  Ensuresprocess improvements, first articles, failure analysis on returned product,non-conforming material, quality data analysis, and applying effectivecorrective actions for continuous improvement results.

Your Responsibilities:

  •  Activities Provides quality engineering support directly with customers to address product quality escapes, score-card improvement actions, product/equipment qualification actions.
  • Lead Quality System maintenance activities, such as CAPA, Complaints, and audits.
  • Leads quality improvement actions internally to achieve customer targets and expectations.Participates within the product development engineering processes, including validation activities, SPC & data analysis, control plans, report writing, and PFMEA's as needed.
  • Participates in print and design reviews. Identify significant characteristics and develops appropriate controls.
  • Ensures that the products meet customer and defined regulatory requirements.
  • Leads internal support teams on customer issues and communication as necessary on quality related events.
  • Introduce and validate process improvements on assigned projects including procedures, QA methodologies, tooling, and equipment.
  • Verification and Failure Analysis of returned product, with required corrective action.
  • Devises and implements QA sampling procedures to ensure product quality, with associated quality data for analysis and improvement actions.
  • Lead problem solving teams to address identified issues and develop improvement actions.
  • Serve on project teams to provide QA oversight for new and revised manufacturing processes.
  • Provide internal leadership for quality improvement actions
  • Lead quality contact for assigned customers
  • Utilization of quality tools for problem-solving
  • Documenting Corrective-Preventative Actions within 8D format
  • Lead review and disposition of internal non-conformances with metrics

Our Requirements:

  • Bachelor's Degree in Engineering or related technical field or equivalent experience
  • 5+ years' experience in supporting industrial manufacturing products
  • Proven experience with ISO 9001 quality management systems and Lean Manufacturing principles, including implementation and continuous improvement practices
  • Demonstrated experience in providing direct customer support for organizational quality
  • Strong verbal, written communication, organization, problem-solving and interpersonal skills
  • Must be detailed oriented
  • Must be proficient in Microsoft Office
  • Must be authorized to work in the US without sponsorship, both now and in the future.

Pay Rate: 80,00.00 - 100,000.00 annually

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