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Extrusion Jobs in Washington (NOW HIRING)

Smoore Labs

Research Scientist

Manassas, VA · On-site

Design and execute natural polymer extrusion processes to improve material properties, including shape stability and mechanical strength. Perform instrumental analysis (GC-MS, HPLC, LC-MS) to study ...

ERG

Senior Engineer - Energetics Processing

Indian Head, MD · On-site

$150K - $200K/yr

Pressing and extrusion of propellants and explosives using mechanical, screw, and ram presses * Machining of propellants and explosives using conventional lathes, mills, saws, and computer numerical ...

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Extrusion information

See Washington salary details

$13

$21

$29

How much do extrusion jobs pay per hour?

As of Aug 7, 2026, the average hourly pay for extrusion in Washington is $21.35, according to ZipRecruiter salary data. Most workers in this role earn between $18.51 and $24.52 per hour, depending on experience, location, and employer.

What is extrusion in manufacturing?

Extrusion is a manufacturing process where material, such as plastic or metal, is pushed through a shaped die to create objects with a fixed cross-sectional profile. This process is commonly used to produce items like pipes, tubing, and sheets. Extrusion allows for continuous production of long pieces with consistent shapes and is valued for its efficiency and versatility in various industries.

What is an extrusion job?

An extrusion job involves operating machinery to shape materials such as plastics, metals, or rubber by forcing them through a die to create continuous profiles or products. Workers in this role monitor equipment, ensure quality standards, and may need knowledge of safety procedures and basic maintenance. The job often requires attention to detail and familiarity with extrusion processes and tools.

What is the difference between Extrusion vs Machinist?

AspectExtrusionMachinist
Primary RoleShaping material by forcing it through a dieManufacturing parts using machine tools
Work EnvironmentFactories, extrusion plantsMachine shops, manufacturing facilities
Required SkillsMaterial handling, die setupBlueprint reading, machine operation
CertificationsOften none, but technical training helpfulMachining certifications often preferred

Extrusion involves shaping materials like metals or plastics by forcing them through a die, primarily used in manufacturing large quantities of uniform profiles. Machinists operate machine tools to create precise parts from metal or other materials. While extrusion focuses on shaping bulk material, machinists refine or produce individual components. Both roles require technical skills, but extrusion emphasizes material handling and die setup, whereas machinists focus on precision machining and blueprint interpretation.

What are the most common challenges faced by extrusion operators, and how can they be managed effectively?

Extrusion operators often face challenges such as maintaining consistent product quality, managing machine downtime, and troubleshooting equipment issues. Variations in raw material quality or temperature fluctuations can impact the final product, so attention to detail and quick problem-solving are crucial. Effective communication with maintenance teams and adherence to standard operating procedures help mitigate these issues. Continuous training and proactive equipment checks also play a key role in minimizing defects and ensuring smooth production.

What are the key skills and qualifications needed to thrive as an extrusion operator, and why are they important?

To thrive as an Extrusion Operator, you need a solid understanding of extrusion machinery, material properties, and quality control, often supported by a high school diploma or technical certification. Familiarity with industry-specific tools such as extrusion lines, die heads, PLC controls, and measurement gauges is essential. Attention to detail, problem-solving abilities, and effective communication are crucial soft skills that help operators maintain production quality and address issues quickly. These skills ensure efficient, safe, and consistent manufacturing of products that meet quality and safety standards.
What are the most commonly searched types of Extrusion jobs in Washington? The most popular types of Extrusion jobs in Washington are:
What are popular job titles related to Extrusion jobs in Washington? For Extrusion jobs in Washington, the most frequently searched job titles are:
What job categories do people searching Extrusion jobs in Washington look for? The top searched job categories for Extrusion jobs in Washington are:
Extrusion jobs near you
Infographic showing various Extrusion job openings in Washington as of August 2026, with employment types broken down into 86% Full Time, 5% Part Time, 4% Contract, and 5% Nights. Highlights an 98% Physical, 1% Hybrid, and 1% Remote job distribution, with an average salary of $44,406 per year, or $21.3 per hour.

Research Scientist

Smoore Labs

Manassas, VA • On-site

Other

This job post has expired today. Applications are no longer accepted.

Job description

Key Responsibilities:


Prepare and analyze samples of various formulation types, including natural polymer material complex, to determine the flow and deformation of materials.


Design and execute natural polymer extrusion processes to improve material properties, including shape stability and mechanical strength.


Perform instrumental analysis (GC-MS, HPLC, LC-MS) to study flavor chemistry and molecular mechanisms.


Evaluate flavor, create new flavor blends and make recommendations to satisfy project requirements.


Collaborate with cross-functional teams to innovate and improve flavor and fragrance formulations based on sensory feedback and market trends.


Maintain detailed records of formulations, tests, and evaluations to support product development and compliance with industry standards.



Stay updated on industry trends, emerging technologies, and regulatory changes in tobacco sector.


Adhere to laboratory protocols and safety programs of safe handling of chemicals and equipment.


Qualifications:


Ph.D. degree in Organic Chemistry, Polymer Chemistry, Material Science, food Science or a related discipline with 0-2 years of relevant experience.


Proven experience in natural products chemistry, flavor chemistry and formulation design.


Knowledge of polymer material structure-property relationships and analytical characterization techniques (Rheometer, DSC, TGA, FTIR, NMR, particle size analyzer etc.).


Competence with the use of modern spectroscopic methods to determine structure of organic compounds, including HPLC, GC, HPLC-MS. Experience in maintaining related instruments is highly preferred.


Ability to work collaboratively in a team environment and contribute to a positive and productive work culture.



Preferred Research Experience in the Following Areas:


Natural products, including sugar, starch, cellulose

Flavor chemistry, natural flavor and fragrance

Extrusion, Polymer crosslinking via reactive extrusion



Additional Skills:


Bilingual: Fluent in English and Chinese is a plus

Strong analytical and problem-solving abilities.

Excellent communication and teamwork skills.

Attention to detail and a commitment to quality.

Apply