1

Extrusion Controls Engineer Jobs (NOW HIRING)

Electrical and Controls Engineer

Tallmadge, OH · On-site

$73K - $98K/yr

The engineer serves as an electrical and controls subject matter expert for XPS Foam extrusion equipment and control systems while ensuring compliance with EH&S, OSHA PSM, and internal Owens Corning ...

Electrical and Controls Engineer

Rockford, IL · On-site

$80K - $107K/yr

The engineer serves as an electrical and controls subject matter expert for XPS Foam extrusion equipment and control systems while ensuring compliance with EH&S, OSHA PSM, and internal Owens Corning ...

Industrial Controls Technician

Niles, OH · On-site

$24.75 - $32.75/hr

Preferred Requirements of the Industrial Controls Engineer:Experience with CMMS and open API formats.Experience working with hydraulic systems, preferably extrusion presses.High-level understanding ...

Senior Resident Controls Engineer

Portage, IN · On-site

$89K - $117K/yr

We are seeking a Senior Controls Engineer to be responsible for technical leadership and/or ... Experience with common metals processes such as hot or cold rolling, extrusion, press braking ...

Senior Resident Controls Engineer

Portage, IN · On-site

$89K - $117K/yr

We are seeking a Senior Controls Engineer to be responsible for technical leadership and/or ... Experience with common metals processes such as hot or cold rolling, extrusion, press braking ...

Showing results 41-60

Extrusion Controls Engineer information

See salary details

$72K

$101.1K

$140K

How much do extrusion controls engineer jobs pay per year?

As of Sep 10, 2026, the average yearly pay for extrusion controls engineer in the United States is $101,111.00, according to ZipRecruiter salary data. Most workers in this role earn between $87,500.00 and $110,500.00 per year, depending on experience, location, and employer.

What is an extrusion controls engineer?

Extrusion Controls Engineers are professionals who design, implement, and maintain control systems for extrusion processes, typically in manufacturing settings. They work with automated machinery that shapes materials, such as plastics or metals, by forcing them through a die. Their responsibilities include programming and optimizing control systems, troubleshooting equipment, and ensuring product quality and efficiency. They often collaborate with other engineers and technicians to improve production processes and integrate new technologies.

What are the key skills and qualifications needed to thrive as an extrusion controls engineer?

To thrive as an Extrusion Controls Engineer, you need a strong background in electrical or mechanical engineering, automation, and process control, typically supported by a relevant degree and experience in manufacturing environments. Proficiency in PLC programming, SCADA systems, and familiarity with extrusion machinery are essential, along with certifications such as Six Sigma or relevant controls engineering credentials. Strong problem-solving abilities, attention to detail, and effective communication help you optimize processes and collaborate with multidisciplinary teams. These skills ensure precise control of extrusion processes, minimize downtime, and drive continuous operational improvements.

What are some common challenges an extrusion controls engineer might face when working with automated extrusion lines?

Extrusion Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring consistent product quality despite variable raw material properties, and troubleshooting complex control system issues under tight production deadlines. Collaboration with maintenance teams, process engineers, and operators is essential to quickly identify and resolve faults. Staying updated on evolving PLC programming standards and safety regulations is also crucial to maintaining efficient and compliant operations.

What is the difference between Extrusion Controls Engineer vs Extrusion Process Engineer?

AspectExtrusion Controls EngineerExtrusion Process Engineer
CredentialsBachelor's in Engineering, certifications in automation or controlsBachelor's in Engineering, expertise in process optimization
Work EnvironmentAutomation systems, control panels, PLC programmingProduction floor, process analysis, quality control
Industry UsageManufacturers focusing on automation and control systemsManufacturers optimizing extrusion processes

The Extrusion Controls Engineer primarily focuses on automation, control systems, and PLC programming within extrusion manufacturing. In contrast, the Extrusion Process Engineer concentrates on process optimization, quality, and efficiency of extrusion operations. Both roles are essential in extrusion manufacturing but differ in their core responsibilities and skill sets.

What does an extrusion controls engineer do?

An extrusion controls engineer designs, develops, and maintains control systems for extrusion machinery used in manufacturing processes. They work with programmable logic controllers (PLCs), sensors, and automation software to ensure efficient and safe operation of extrusion equipment. The role often requires knowledge of electrical systems, control theory, and troubleshooting skills to optimize production and minimize downtime.

What are popular job titles related to Extrusion Controls Engineer jobs?

For Extrusion Controls Engineer jobs, the most frequently searched job titles are:

Infographic showing various Extrusion Controls Engineer job openings in the United States as of September 2026, with employment types broken down into 84% Full Time, 8% Contract, and 8% Nights. Highlights an 100% In-person job distribution, with an average salary of $101,111 per year, or $48.6 per hour.

Electrical and Controls Engineer

Tallmadge, OH • On-site

Owens Corning
Construction Materials Wholesalers • 10K+ employees

$73K - $98K/yr

Full-time

Re-posted 2 days ago


Key responsibilities

  • Manage electrical projects from scope development through design, procurement, installation, commissioning, and startup to ensure successful project delivery.

  • Provide technical leadership and troubleshooting support for control systems and electrical equipment in manufacturing facilities.

  • Partner with stakeholders to execute capital projects, ensuring safety, compliance, and achievement of project scope, schedule, and budget.


Owens Corning rating

7.7

Company rating: 7.7 out of 10

Based on 106 frontline employees who took The Breakroom Quiz


Job description

PURPOSE OF THE JOB

The Electrical and Controls Engineer partners with manufacturing facilities and business stakeholders to execute small, medium, and largescale capital projects.  The engineer supports equipment specification, integration design, installation, commissioning, and startup all while providing ongoing technical support to operations, maintenance, and process teams. The engineer serves as an electrical and controls subject matter expert for XPS Foam extrusion equipment and control systems while ensuring compliance with EH&S, OSHA PSM, and internal Owens Corning standards.

 

Reports to: Global Capital Delivery XPS Foam Engineering Leader

Location: Hybrid work environment based out of an Owens Corning location:

  • Tallmadge OH or Rockford IL

Travel: 25 - 35% travel based on project demands.

Span of Control: Manufacturing plants in the US, Canada, and Mexico

 

JOB RESPONSIBILITIES

Provides electrical project management on capital projects to ensure successful design principles, within designated timeframe and budget.

  • Applies sound engineering practices towards the completion of all projects
  • Delivers full project scope creation and utilizes the stage gate process to ensure alignment
  • Focused effort on achieving zero injuries by ensuring safe work practices are applied and upheld
  • Oversees contract engineering resources to ensure design and commissioning work is exceptional
  • Fully manages capital projects from start to finish - write scope, capital approval requests, issue PO's etc.

 

Delivers exceptional leadership and engineering on technical improvements for productivity, quality, equipment uptime, and line utilization.

  • Provides electrical leadership for aspects of multiple projects simultaneously
  • Adheres to all plant and position-specific safety policies, procedures, and standards
  • Develop scope, estimate costs, evaluate program, and coordinate resources for vertical startup
  • Source and manage outside engineering firms as needed to ensure exceptional project delivery
  • Ensures all projects are delivered consistently with scope and expectations around operability and costs

Leads technical consultation and guidance throughout Foam on electrical and controls applications in support of advancing reliability and continuous improvement.

  • Always leads with Safety as a value and priority
  • Serves as an expert in the division's technical applications
  • Partners with plant personnel in troubleshooting various control systems
  • Provides engineering solutions to safely control energy sources with LTT, interlocks, and e-stop circuitry
  • Ensure PLC/HMI controls maintain appropriate and consistent configuration to allow for efficient operation

JOB REQUIREMENTS

 

MINIMUM QUALIFICATIONS:

  • Bachelor's degree in Electrical Engineering or closely related field
  • Functional experience with MES and SCADA systems, especially Ignition
  • 3+ years' experience working in an industrial or manufacturing environment
  • 3+ years' experience leading electrical capital project design and implementation for projects
  • Strong leadership within cross-functional disciplines and organizations on project delivery
  • Knowledge and experience with major electrical/controls technology platforms - ie: Allen Bradley or Siemens

 

PREFERRED EXPERIENCE:

  • Managing and delivering results through projects and initiatives
  • Experience providing leadership to experienced, technical resources
  • Knowledgeable in IT networking and Manufacturing Application Support

KNOWLEDGE, SKILLS & ABILITIES:

  • Strong verbal and communication skills
  • General understanding of all applicable electrical codes
  • Able to achieve results fast individually and through teams
  • Conducts themself with the highest ethical and moral standards
  • Familiarity with pneumatics, hydraulics, control valves, and servo systems
  • Knowledge in writing project scopes, cost estimates, and contractor bid packages
  • Learns concepts and new skills at a very rapid pace and applies learning to the job
  • Understands deep and complex scientific concepts and can troubleshoot problems
  • Strong project leadership skills and ability to manage projects through to completion
  • Highly developed analytical and problem-solving skills to quickly assess situations, develop appropriate solutions, and manage execution
  • Able to utilize data and data collection systems for problem-solving and decision-making to eliminate manufacturing losses and unnecessary costs
  • Strong knowledge of motor control, programmable controllers, software, instrumentation, feedback control systems, control system networks, and supervisory computer and data acquisition systems

About Owens Corning  

Owens Corning is a branded building products leader with three complementary market-leading businesses providing roofing, insulation, and doors primarily for residential markets in North America and Europe. The company operates with an integrated go-to-market strategy and a unique set of OC Advantages - including its iconic brand, unparalleled commercial strength, leading technology, and winning cost position - to help customers win and grow in the market. Owens Corning is committed to helping build better and achieve more through winning partnerships, leading performance, and engaging people. Founded in 1938 and headquartered in Toledo, Ohio, Owens Corning is listed on the New York Stock Exchange (NYSE: OC). For more information, visit www.owenscorning.com. 

Owens Corning is an equal opportunity employer. Except in limited circumstances such as formal apprenticeship programs, Owens Corning does not employ anyone under the age of 18.


What Owens Corning employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom


OWENS CORNING logo

About OWENS CORNING

Sourced by ZipRecruiter

Owens Corning (OC) develops, manufactures and markets insulation, roofing, and fiberglass composites. Global in scope and human in scale, the company's market-leading businesses use their deep expertise in materials, manufacturing and building science to develop products and systems that save energy and improve comfort in commercial and residential buildings. Through its glass reinforcements business, the company makes thousands of products lighter, stronger and more durable. Ultimately, Owens Corning people and products make the world a better place. Based in Toledo, Ohio, Owens Corning posted 2017 sales of $6.4 billion and employs 19,000 people in 37 countries. It has been a Fortune 500® company for 64 consecutive years. For more information, please visit www.owenscorning.com. A career at Owens Corning offers the ability to enhance your expertise and achieve your personal and professional aspirations. Through it all, we'll empower you with an environment that encourages open communication and big ideas, competitive pay for your performance, comprehensive benefits, and more opportunities to make your impact.

Industry

Construction materials wholesalers

Company size

10,000+ Employees

Headquarters location

Toledo, OH, US

Social media