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Extrusion Controls Engineer Jobs (NOW HIRING)

Davis-Standard

Controls Engineer

Fulton, NY

$75K - $120K/yr

Controls Engineer: Design new extrusion control systems and make modifications/upgrades to existing ... extrusion control systems. Assist in Shop Floor checkouts of assembled extrusion control systems ...

Davis-Standard

Controls Engineer

Pawcatuck, CT · On-site

$75K - $120K/yr

Controls Engineer: Design new extrusion control systems and make modifications/upgrades to existing ... extrusion control systems. Assist in Shop Floor checkouts of assembled extrusion control systems ...

Sequel Wire and Cable LLC

Controls Engineer

Argos, IN · On-site

$73K - $95K/yr

This role supports production equipment including wire drawing, extrusion, cabling, braiding, annealing, rewinding, and testing systems. The Controls Engineer will optimize machine performance ...

Arconic

Controls Engineer

Lafayette, IN · On-site

$80K - $103K/yr

C ont r o l s E n g i n e e r P os i t i o n S um m ary The Controls Engineer will support extrusion manufacturing operations by designing, maintaining, and improving industrial automation and ...

Terry Young & Associates

Be Seen First

Manufacturing Controls Engineer - PLC

Nashville, TN · On-site

$120K - $135K/yr

The Controls Engineer will be responsible for implementing Controls and Engineering support for production process in support of Rubber, Plastic extrusion and molding manufacturing processes. The ...

Arconic

Controls Engineer

Lafayette, IN · On-site

$80K - $103K/yr

C ont r o l s E n g i n e e r P os i t i o n S um m ary The Controls Engineer will support extrusion manufacturing operations by designing, maintaining, and improving industrial automation and ...

pregis

Sr. Controls Engineer

Anderson, SC

$88K - $117K/yr

The Sr. Controls Engineer will support high end, specialized W&H equipment which requires expertise ... extrusion. Specifically, the position will: * Diagnose equipment issues. * Build maintenance ...

Arconic

Controls Engineer

Lafayette, IN · On-site

$80K - $103K/yr

C ont r o l s E n g i n e e r P os i t i o n S um m ary The Controls Engineer will support extrusion manufacturing operations by designing, maintain

Tarkett

Controls Engineer

Florence, AL · On-site

$74K - $96K/yr

The Controls Engineer will report to the Engineering Manager and work in conjunction with the ... extrusion machinery and secondary equipment. Evaluate alternatives, obtain quotations and make ...

Tarkett

Controls Engineer

Florence, AL

$74K - $96K/yr

The Controls Engineer will report to the Engineering Manager and work in conjunction with the ... Write specification and performance requirements for extrusion machinery and secondary equipment.

Tarkett

Controls Engineer

Florence, AL

$74K - $96K/yr

The Controls Engineer will report to the Engineering Manager and work in conjunction with the ... Write specification and performance requirements for extrusion machinery and secondary equipment.

Vangrace

Controls Engineer

Danville, VA · On-site

$77K - $100K/yr

The Controls Engineer responsibilities include all equipment, parts, manufacturing and maintenance ... Experience in extrusion or injection molding production and/or web handling/transport, linear ...

Apel Extrusions Ltd

Controls Engineer

Phoenix, AZ · On-site

$82K - $107K/yr

*Controls Systems Engineer / Electrical Automation Engineer* Position Summary Apel Extrusions is ... aluminum extrusion operations. This position plays a critical role in maximizing equipment ...

APEL Extrusions Inc.

Controls Engineer

Phoenix, AZ

$82K - $106K/yr

*Controls Systems Engineer / Electrical Automation Engineer Salary Range: 100- 120K Monday - Friday ... aluminum extrusion operations. This position plays a critical role in maximizing equipment ...

Pregis LLC

Sr. Controls Engineer

Anderson, SC · On-site

$88K - $117K/yr

The Sr. Controls Engineer will support high end, specialized W&H equipment which requires expertise ... extrusion. Specifically, the position will: * Diagnose equipment issues. * Build maintenance ...

Pregis

Sr. Controls Engineer

Anderson, SC · On-site

$88K - $117K/yr

The Sr. Controls Engineer will support high end, specialized W&H equipment which requires expertise ... extrusion. Specifically, the position will: * Diagnose equipment issues. * Build maintenance ...

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All JobsExtrusion Controls Engineer Jobs

Extrusion Controls Engineer information

See salary details

$72K

$101.1K

$140K

How much do extrusion controls engineer jobs pay per year?

As of Sep 10, 2026, the average yearly pay for extrusion controls engineer in the United States is $101,111.00, according to ZipRecruiter salary data. Most workers in this role earn between $87,500.00 and $110,500.00 per year, depending on experience, location, and employer.

What is an extrusion controls engineer?

Extrusion Controls Engineers are professionals who design, implement, and maintain control systems for extrusion processes, typically in manufacturing settings. They work with automated machinery that shapes materials, such as plastics or metals, by forcing them through a die. Their responsibilities include programming and optimizing control systems, troubleshooting equipment, and ensuring product quality and efficiency. They often collaborate with other engineers and technicians to improve production processes and integrate new technologies.

What are the key skills and qualifications needed to thrive as an extrusion controls engineer?

To thrive as an Extrusion Controls Engineer, you need a strong background in electrical or mechanical engineering, automation, and process control, typically supported by a relevant degree and experience in manufacturing environments. Proficiency in PLC programming, SCADA systems, and familiarity with extrusion machinery are essential, along with certifications such as Six Sigma or relevant controls engineering credentials. Strong problem-solving abilities, attention to detail, and effective communication help you optimize processes and collaborate with multidisciplinary teams. These skills ensure precise control of extrusion processes, minimize downtime, and drive continuous operational improvements.

What are some common challenges an extrusion controls engineer might face when working with automated extrusion lines?

Extrusion Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring consistent product quality despite variable raw material properties, and troubleshooting complex control system issues under tight production deadlines. Collaboration with maintenance teams, process engineers, and operators is essential to quickly identify and resolve faults. Staying updated on evolving PLC programming standards and safety regulations is also crucial to maintaining efficient and compliant operations.

What is the difference between Extrusion Controls Engineer vs Extrusion Process Engineer?

AspectExtrusion Controls EngineerExtrusion Process Engineer
CredentialsBachelor's in Engineering, certifications in automation or controlsBachelor's in Engineering, expertise in process optimization
Work EnvironmentAutomation systems, control panels, PLC programmingProduction floor, process analysis, quality control
Industry UsageManufacturers focusing on automation and control systemsManufacturers optimizing extrusion processes

The Extrusion Controls Engineer primarily focuses on automation, control systems, and PLC programming within extrusion manufacturing. In contrast, the Extrusion Process Engineer concentrates on process optimization, quality, and efficiency of extrusion operations. Both roles are essential in extrusion manufacturing but differ in their core responsibilities and skill sets.

What does an extrusion controls engineer do?

An extrusion controls engineer designs, develops, and maintains control systems for extrusion machinery used in manufacturing processes. They work with programmable logic controllers (PLCs), sensors, and automation software to ensure efficient and safe operation of extrusion equipment. The role often requires knowledge of electrical systems, control theory, and troubleshooting skills to optimize production and minimize downtime.

What are popular job titles related to Extrusion Controls Engineer jobs?

For Extrusion Controls Engineer jobs, the most frequently searched job titles are:

Infographic showing various Extrusion Controls Engineer job openings in the United States as of September 2026, with employment types broken down into 84% Full Time, 8% Contract, and 8% Nights. Highlights an 100% In-person job distribution, with an average salary of $101,111 per year, or $48.6 per hour.

Controls Engineer

Fulton, NY

Davis-Standard
Machinery Manufacturing • 201 - 500 employees
Learn more about Davis-Standardexternal

$75K - $120K/yr

Full-time

Posted 12 days ago

Job description

We have opportunities for: 

Software Controls Engineers: This role involves control system architecture, PLC and HMI development, and cross functional collaboration from design through commissioning. The successful candidate will work closely with mechanical engineering, manufacturing, and service teams to deliver reliable, high-performance automation solutions for our customers. 

Hardware Controls Engineer: This role focuses on electrical and controls hardware design, including schematics, wiring diagrams, control panel layouts, and bills of materials (BOMs). The selected candidate will work closely with mechanical engineering, software controls engineering, manufacturing, and service teams to deliver reliable, high-performance automation solutions. 

Controls Engineer: Design new extrusion control systems and make modifications/upgrades to existing extrusion control systems. Assist in Shop Floor checkouts of assembled extrusion control systems, including identifying and documenting possible updates/changes needed to ensure that sold specifications are met. May need to evaluate systems, parts or processes for cost efficiency and reliability to ensure project completion. 

Requirements:

College Degree in relevant field: 2- or 4-year electrical engineering, mechatronics, engineering or controls engineering degree required

Minimum of 3 years of experience to include: 

  • Knowledge of industrial automation, controls engineering or automated machinery.
  • Experience with high-speed servo applications and variable frequency drives (VFD’s) 
  • Knowledge of Allen Bradley and/or Siemens PLC’s required
  • VFD, HMI/SCADA programming experience using applications including RSView ME/SE, Wonderware, Yaskawa, Rockwell FactoryTalk View, Allen-Bradley PowerFlex.
  • Familiarity with SCADA systems and their requirements
  • Proficiency in AutoCAD
  • Preference for those with experience in a manufacturing or capital equipment environment, specifically industrial automation or automated machine design
  • Proficiency in utilizing Microsoft Office products 
  • Written and verbal communication skills required
  • Strong analytical skills with attention to detail

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