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Extrusion Controls Engineer Jobs (NOW HIRING)

Michael Page USA

Senior Controls Engineer

Stonington, CT · On-site

$100K - $120K/yr

The Senior Controls Engineer will support the design, development, integration, and commissioning ... extrusion and converting equipment used across a wide range of industries, including packaging ...

New

Tg Missouri Corporation

Controls Engineer

Brighton, MI · On-site

$80K - $103K/yr

Design, develop and install controls and equipment for continuous improvement of manufacturing ... Provide engineering/technical support to manufacturing, quality, engineering/extrusion and skilled ...

Henpen Corporation

$68K - $88K/yr

Controls Engineer Tennessee The Controls Engineer responsibilities include all equipment, parts ... Experience in extrusion or injection molding production and/or web handling/transport, linear ...

RWDC Industries

Be Seen First

Automation Controls Engineer

Athens, GA · On-site

$110K - $140K/yr

As an Automation and Controls Engineer at RWDC Industries, will require you to lead the design ... Experience with process industry, injection molding, extrusion, and pelletizing systems desired

Urgent

Tarkett

Controls Engineer

Chagrin Falls, OH · On-site

$79K - $102K/yr

Tarkett is seeking an experienced and strategic Controls Engineer (Process and Plant) to join our ... Experience with extrusion processes and equipment * Experience with AutoCAD, SolidWorks

Tarkett

Controls Engineer

Chagrin Falls, OH · On-site

$79K - $102K/yr

Tarkett is seeking an experienced and strategic Controls Engineer (Process and Plant) to join our ... Experience with extrusion processes and equipment * Experience with AutoCAD, SolidWorks

Tarkett

Controls Engineer

Chagrin Falls, OH

$79K - $102K/yr

Tarkett is seeking an experienced and strategic Controls Engineer (Process and Plant) to join our ... Experience with extrusion processes and equipment * Experience with AutoCAD, SolidWorks

Amphenol CDI

SUMMARY The Thermoplastics Extrusion Engineer supports process improvements, scrap reduction ... These hazards are controlled through means of engineering controls, such as machine guarding, and ...

amphenol

Extrusion Engineer

Saint Augustine, FL · On-site

SUMMARY The Thermoplastics Extrusion Engineer supports process improvements, scrap reduction ... These hazards are controlled through means of engineering controls, such as machine guarding, and ...

Amphenol CDI

Extrusion Engineer

Saint Augustine, FL · On-site

SUMMARY The Thermoplastics Extrusion Engineer supports process improvements, scrap reduction ... These hazards are controlled through means of engineering controls, such as machine guarding, and ...

Sika AG

Instrumentation and Controls Engineer

Sealy, TX · On-site

The Instrumentation and Controls Engineer is responsible for the maintenance, implementation, and ... Support and Monitoring of extrusion coating lines, mixing plants, and winder software/PLC interface ...

Sika

Instrumentation and Controls Engineer

Sealy, TX · On-site

The Instrumentation and Controls Engineer is responsible for the maintenance, implementation, and ... Support and Monitoring of extrusion coating lines, mixing plants, and winder software/PLC interface ...

amphenol

Extrusion Engineer

Saint Augustine, FL

SUMMARY The Thermoplastics Extrusion Engineer supports process improvements, scrap reduction ... These hazards are controlled through means of engineering controls, such as machine guarding, and ...

Sika AG

Instrumentation and Controls Engineer

Sealy, TX · On-site

The Instrumentation and Controls Engineer is responsible for the maintenance, implementation, and ... Support and Monitoring of extrusion coating lines, mixing plants, and winder software/PLC interface ...

DivIHN Integration Inc

PLC Controls Engineer

Hickory, NC · On-site

$69K - $89K/yr

PLC Controls Engineer Location: Hickory, NC Duration: 6 Months Initial 6-month contract, but there ... Extrusion and cable winding experience * Entrepreneurial (able to conceive and design a control ...

Sure Controls Inc.

Controls Systems Engineer

Greenville, WI · On-site

$79K - $102K/yr

The Controls Systems Engineer plays a pivotal role in designing, developing, and implementing machine and process control systems within extrusion plastics, and converting. This position supports ...

Milacron

Controls Software Engineer II

Batavia, OH · On-site

$41.50 - $53/hr

Milacron is looking for a Controls Software Engineer to join our team in Batavia, OH . In this ... Develop and test control system software for injection molding and plastic extrusion machinery.

Owens Corning

Electrical and Controls Engineer

Tallmadge, OH · On-site

$73K - $98K/yr

The engineer serves as an electrical and controls subject matter expert for XPS Foam extrusion equipment and control systems while ensuring compliance with EH&S, OSHA PSM, and internal Owens Corning ...

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All JobsExtrusion Controls Engineer Jobs

Extrusion Controls Engineer information

See salary details

$72K

$101.1K

$140K

How much do extrusion controls engineer jobs pay per year?

As of Sep 10, 2026, the average yearly pay for extrusion controls engineer in the United States is $101,111.00, according to ZipRecruiter salary data. Most workers in this role earn between $87,500.00 and $110,500.00 per year, depending on experience, location, and employer.

What is an extrusion controls engineer?

Extrusion Controls Engineers are professionals who design, implement, and maintain control systems for extrusion processes, typically in manufacturing settings. They work with automated machinery that shapes materials, such as plastics or metals, by forcing them through a die. Their responsibilities include programming and optimizing control systems, troubleshooting equipment, and ensuring product quality and efficiency. They often collaborate with other engineers and technicians to improve production processes and integrate new technologies.

What are the key skills and qualifications needed to thrive as an extrusion controls engineer?

To thrive as an Extrusion Controls Engineer, you need a strong background in electrical or mechanical engineering, automation, and process control, typically supported by a relevant degree and experience in manufacturing environments. Proficiency in PLC programming, SCADA systems, and familiarity with extrusion machinery are essential, along with certifications such as Six Sigma or relevant controls engineering credentials. Strong problem-solving abilities, attention to detail, and effective communication help you optimize processes and collaborate with multidisciplinary teams. These skills ensure precise control of extrusion processes, minimize downtime, and drive continuous operational improvements.

What are some common challenges an extrusion controls engineer might face when working with automated extrusion lines?

Extrusion Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring consistent product quality despite variable raw material properties, and troubleshooting complex control system issues under tight production deadlines. Collaboration with maintenance teams, process engineers, and operators is essential to quickly identify and resolve faults. Staying updated on evolving PLC programming standards and safety regulations is also crucial to maintaining efficient and compliant operations.

What is the difference between Extrusion Controls Engineer vs Extrusion Process Engineer?

AspectExtrusion Controls EngineerExtrusion Process Engineer
CredentialsBachelor's in Engineering, certifications in automation or controlsBachelor's in Engineering, expertise in process optimization
Work EnvironmentAutomation systems, control panels, PLC programmingProduction floor, process analysis, quality control
Industry UsageManufacturers focusing on automation and control systemsManufacturers optimizing extrusion processes

The Extrusion Controls Engineer primarily focuses on automation, control systems, and PLC programming within extrusion manufacturing. In contrast, the Extrusion Process Engineer concentrates on process optimization, quality, and efficiency of extrusion operations. Both roles are essential in extrusion manufacturing but differ in their core responsibilities and skill sets.

What does an extrusion controls engineer do?

An extrusion controls engineer designs, develops, and maintains control systems for extrusion machinery used in manufacturing processes. They work with programmable logic controllers (PLCs), sensors, and automation software to ensure efficient and safe operation of extrusion equipment. The role often requires knowledge of electrical systems, control theory, and troubleshooting skills to optimize production and minimize downtime.

What are popular job titles related to Extrusion Controls Engineer jobs?

For Extrusion Controls Engineer jobs, the most frequently searched job titles are:

Infographic showing various Extrusion Controls Engineer job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 87% Full Time, 9% Part Time, and 3% Contract. Highlights an 86% Physical, 4% Hybrid, and 10% Remote job distribution, with an average salary of $101,111 per year, or $48.6 per hour.

Senior Controls Engineer

Stonington, CT • On-site

Michael Page USA
Recruiting and Staffing Services • 5 - 10K employees
Learn more about Michael Page USAexternal

$100K - $120K/yr

Full-time

Medical, Retirement, PTO

This job post has expired 1 day ago. Applications are no longer accepted.

Job description

The Senior Controls Engineer will support the design, development, integration, and commissioning of industrial control systems for custom engineered machinery. This position plays a key role in the full project lifecycle, including controls architecture, PLC and HMI development, testing, and customer startup activities.

Client Details

The company is a global leader in the design, development, and manufacturing of extrusion and converting equipment used across a wide range of industries, including packaging, medical, automotive, infrastructure, consumer products, and building materials. The company delivers advanced polymer processing solutions that help manufacturers improve productivity, product quality, and operational efficiency

Description

  • Lead and execute assigned engineering projects while ensuring compliance with project requirements, timelines, and quality standards.
  • Design and review industrial control system and network architectures.
  • Review electrical schematics and control system designs for accuracy and compliance.
  • Develop PLC software utilizing IEC 61131-3 programming languages, including Ladder Logic, Function Block Diagram, and Structured Text.
  • Design and develop HMI applications to support machine operation and user interaction.
  • Support continuous improvement initiatives and engineering process enhancements.
  • Assist testing and field service teams with system integration, troubleshooting, startup preparation, and commissioning activities.
  • Participate in project kickoff meetings, design reviews, and customer-facing technical discussions.
  • Provide technical support to internal stakeholders and customers throughout the project lifecycle.
  • Travel up to 20% for customer visits, vendor meetings, and onsite commissioning support.
  • Perform additional duties as required.

Profile

  • Bachelor's degree in Electrical Engineering, Computer Engineering, or a related engineering discipline with 5-8 years of relevant experience. Candidates with an associate degree and significant controls engineering experience will also be considered.
  • Experience in industrial automation, controls engineering, or automated machinery environments.
  • Strong PLC programming experience, including Rockwell Logix Designer and Siemens TIA Portal.
  • Experience with variable frequency drives (VFDs), including Allen-Bradley PowerFlex and Yaskawa platforms.
  • Hands-on HMI/SCADA development experience utilizing platforms such as Siemens, FactoryTalk View, AVEVA InTouch, AVEVA Edge, or similar technologies.
  • Strong understanding of industrial networking and communications protocols.
  • Experience with engineering documentation, software version control, and code management best practices.
  • Familiarity with NFPA 79 and UL 508A standards.
  • Strong analytical, troubleshooting, and problem-solving skills.
  • Excellent verbal and written communication skills.
  • Proficiency with Microsoft Office 365.

Job Offer

  • Salary: $100,000 - $120,000
  • Comprehensive health and insurance benefits
  • Paid Vacation time
  • 401k with company match available

MPI does not discriminate on the basis of race, color, religion, sex, sexual orientation, gender identity or expression, national origin, age, disability, veteran status, marital status, or based on an individual's status in any group or class protected by applicable federal, state or local law. MPI encourages applications from minorities, women, the disabled, protected veterans and all other qualified applicants.