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Emulsion Operator Jobs in Chicago, IL (NOW HIRING)

Maintain and update plant recipes, batch operating procedures, and process documentation while ... Knowledge of emulsion polymerization manufacturing processes preferred * Experience supporting new ...

Initiates changes to plant Batch Operating Procedures (BOP's), new raw materials (both alternate ... Emulsion Polymerization on a production scale (safety hazards, technical methods, etc.) * New ...

Initiates changes to plant Batch Operating Procedures (BOP's), new raw materials (both alternate ... Emulsion Polymerization on a production scale (safety hazards, technical methods, etc.) * New ...

Initiates changes to plant Batch Operating Procedures (BOP's), new raw materials (both alternate ... Emulsion Polymerization on a production scale (safety hazards, technical methods, etc.) * New ...

Emulsion Operator information

See Chicago, IL salary details

$12

$20

$30

How much do emulsion operator jobs pay per hour?

As of Aug 19, 2026, the average hourly pay for emulsion operator in Chicago, IL is $20.95, according to ZipRecruiter salary data. Most workers in this role earn between $17.60 and $23.51 per hour, depending on experience, location, and employer.

What is an emulsion operator?

Emulsion Operators are professionals responsible for overseeing the production of emulsions, which are mixtures of two immiscible liquids, typically oil and water. They monitor and control the blending process, adjust equipment settings, ensure product quality, and follow safety protocols. Emulsion Operators often work in chemical, food, or manufacturing industries and are skilled in handling specialized machinery and troubleshooting issues as they arise. Their role is essential in maintaining consistent product standards and efficient manufacturing operations.

What does an emulsion operator do?

As an Emulsion Operator, your daily tasks involve monitoring and controlling the production of emulsions, ensuring quality standards are met, and maintaining accurate production records. You'll regularly operate specialized equipment, perform routine maintenance, and troubleshoot issues as they arise. Collaboration is key, as you'll work closely with the quality control team to conduct tests and with the maintenance department to address equipment concerns, ensuring smooth and efficient operations. This role often requires effective communication and teamwork to meet production targets and adhere to safety protocols.

What are the key skills and qualifications needed to thrive as an emulsion operator?

To thrive as an Emulsion Operator, you need a solid understanding of chemical processes, safety protocols, and quality control, often gained through a high school diploma or vocational training in a related field. Familiarity with industrial mixing equipment, control systems, and safety certifications like OSHA are typically required. Attention to detail, problem-solving abilities, and effective teamwork are crucial soft skills in this position. These competencies help ensure safe, efficient production of emulsions while maintaining quality standards and preventing workplace accidents.

What is the difference between Emulsion Operator vs Drilling Fluid Technician?

AspectEmulsion OperatorDrilling Fluid Technician
CredentialsHigh school diploma, on-the-job trainingHigh school diploma, technical training often preferred
Work EnvironmentOil and gas drilling sites, offshore and onshoreOilfield service companies, drilling rigs
Industry UsagePrimarily in oil and gas extraction, focusing on emulsion systemsInvolved in drilling fluid management and maintenance

The Emulsion Operator and Drilling Fluid Technician roles share similar environments and credentials, but the Emulsion Operator specializes in managing emulsion systems used in drilling operations, while the Drilling Fluid Technician handles a broader range of drilling fluids. Both roles are essential in oilfield operations and often work closely on-site to ensure efficient drilling processes.

Extract and Emulsion Operator I - 1st shift

Carbery Group

Wauconda, IL

$20/hr

Full-time

Posted 8 days ago


Job description

Company Overview

Synergy Flavors, part of the Carbery Group, is more than just a leading international supplier of ingredients to the global food and beverage industry-we're a team driven by purpose. Our vision is simple yet powerful: enriching lives through healthier and tastier foods.

We believe great flavor starts with great people. That's why we're committed to hiring creative, passionate individuals who want to make a real impact. With deep expertise across food, beverage, and nutrition, our teams develop high-quality taste solutions that inspire innovation and elevate everyday experiences.

Your Role in Synergy's SuccessExtract and Emulsion Operator II 1st shiftHow You Will Contribute

Synergy Flavors, Inc. is a leading international supplier of value-added flavors and ingredients to the global bakery, confectionary, beverage, savory and nutrition industry. Our objective is simple, to provide great tasting flavors and ingredients for our customers. To do this, we employ some of the industry's most creative minds. We are headquartered in Wauconda, IL with additional operations in Chicago, IL; Hamilton, OH; and Sao Paulo, Brazil.

Position Summary

This position is responsible for the Extracts and Emulsions in a flavors manufacturing facility. Extract and Emulsion team members monitor equipment, follow sanitary practices, move, and lift products into tanks, and filter product through presses and homogenizers.

Key Responsibilities

  • Sets up, and controls processes, i.e. blending, extraction and filtration. Completes appropriate documentation.
  • Operates process and utility equipment in a hygienic and safe manner in accordance with all process procedures, cGMP and HAACP instructions and guidelines. Acts in such a way that safety awareness and accident prevention are considered in the performance of all tasks.
  • Sets up, calibrates, and monitors instruments, i.e. filter press, chiller, and homogenizers.
  • Tears down, cleans and re-assembles equipment, i.e. pumps, filter press, valves, etc. Clean utensils, vessels and lines.
  • Identifies, troubleshoots, and responds to deviations in process, product, equipment, and performance variations.
  • Performs minor maintenance work on equipment when necessary to ensure continuous operation of process.
  • Completes indicator readings and test results, i.e. specific gravity
  • Lifting of heavy drums and bags and wearing proper PPE
  • Strictly follow detailed instructions to operate equipment
  • Work in a faced paced environment able to multi-task and perform under pressure while remaining flexible.
  • Follow sanitary guidelines for CIP and cleaning
  • Filling out necessary paperwork and batch sheets that accompany mixes compounded

Skills and Requirements

  • High School diploma or GED Required
  • Must have a general knowledge of workplace safety and quality processes including GMP's & Allergens
  • Must follow safety requirements and wear appropriate Personal Protective Equipment (PPE) including steel-toed shoes, safety goggles and a mask as necessary
  • Experience compounding batches
  • Display basic math skills
  • Problem solve and communicate when something is wrong and to recognize/report the problem
  • Chemical experience is a plus
  • Ability to multitask or handle multiple simultaneous projects and priorities.
  • Effective verbal and written communication skills in order to be able to communicate with all levels of the organization including technical teams.
  • Ability to manually lift 50 lbs. continuously when necessary
  • Ability to perform shift work as necessary
Hourly Rate: $20 per hour (more w/ experience)

1st shift: Monday - Friday 5a-1:30p

For more information on our benefits click here.

The actual compensation that you will be offered will depend on a variety of factors including geography, skills and abilities, education, experience and other relevant factors. This role will remain open until filled.

Department: OperationsLocation: Wauconda, IllinoisWork Arrangement: OnsiteReporting To: Production SupervisorOur Commitment to our People

We are a diverse and growing workforce of over 1,000 people across eight countries globally. As we continue to grow, we want to ensure that Carbery Group continues to be a place where people are supported to develop and feel that they can do their best work. We are committed to driving growth, developing future capability and delivering results through our dedicated teams.

We offer competitive salaries, comprehensive benefits, and an inclusive workplace where your skills, perspectives, and experience help shape the future of our industry. Join us and be part of a team that values collaboration and makes a meaningful impact - from local communities to global markets.

Carbery Group is proud to be an Equal Opportunity Employer, committed to fostering a supportive work environment.