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Emulsion Operator Jobs in Chicago, IL (NOW HIRING)

Maintain and update plant recipes, batch operating procedures, and process documentation while ... Knowledge of emulsion polymerization manufacturing processes preferred * Experience supporting new ...

Production Engineer Job

Alsip, IL ยท On-site

$79K - $105K/yr

Initiates changes to plant Batch Operating Procedures (BOP's), new raw materials (both alternate ... Emulsion Polymerization on a production scale (safety hazards, technical methods, etc.) * New ...

Production Engineer Job

Alsip, IL ยท On-site

$79K - $105K/yr

Initiates changes to plant Batch Operating Procedures (BOP's), new raw materials (both alternate ... Emulsion Polymerization on a production scale (safety hazards, technical methods, etc.) * New ...

Production Engineer Job

Alsip, IL ยท On-site

$79K - $105K/yr

Initiates changes to plant Batch Operating Procedures (BOP's), new raw materials (both alternate ... Emulsion Polymerization on a production scale (safety hazards, technical methods, etc.) * New ...

Emulsion Operator information

See Chicago, IL salary details

$12

$20

$30

How much do emulsion operator jobs pay per hour?

As of Aug 3, 2026, the average hourly pay for emulsion operator in Chicago, IL is $20.95, according to ZipRecruiter salary data. Most workers in this role earn between $17.60 and $23.51 per hour, depending on experience, location, and employer.

How hard is it to be a chemical process operator?

Becoming a chemical process operator, including emulsion operators, requires understanding complex processes, attention to safety protocols, and often involves on-the-job training or certifications. The role demands physical stamina, problem-solving skills, and the ability to monitor and control equipment in a manufacturing environment. While it can be challenging, proper training and experience make it manageable for those interested in the field.

What is the highest paying machine operator job?

Emulsion operators, a type of machine operator in manufacturing, can earn higher wages when working in specialized industries such as chemical or pharmaceutical production, especially with advanced certifications or experience. Generally, roles involving complex machinery, hazardous environments, or requiring technical skills tend to offer higher pay among machine operators.

What is an emulsion operator?

An emulsion operator is a worker responsible for mixing and controlling the production of emulsions, which are stable mixtures of two immiscible liquids, often in industries like oil and gas or chemical manufacturing. They operate specialized equipment, monitor process parameters, and ensure product quality and safety standards are maintained.

What is the difference between Emulsion Operator vs Drilling Fluid Technician?

AspectEmulsion OperatorDrilling Fluid Technician
CredentialsHigh school diploma, on-the-job trainingHigh school diploma, technical training often preferred
Work EnvironmentOil and gas drilling sites, offshore and onshoreOilfield service companies, drilling rigs
Industry UsagePrimarily in oil and gas extraction, focusing on emulsion systemsInvolved in drilling fluid management and maintenance

The Emulsion Operator and Drilling Fluid Technician roles share similar environments and credentials, but the Emulsion Operator specializes in managing emulsion systems used in drilling operations, while the Drilling Fluid Technician handles a broader range of drilling fluids. Both roles are essential in oilfield operations and often work closely on-site to ensure efficient drilling processes.

What are Emulsion Operators?

Emulsion Operators are professionals responsible for overseeing the production of emulsions, which are mixtures of two immiscible liquids, typically oil and water. They monitor and control the blending process, adjust equipment settings, ensure product quality, and follow safety protocols. Emulsion Operators often work in chemical, food, or manufacturing industries and are skilled in handling specialized machinery and troubleshooting issues as they arise. Their role is essential in maintaining consistent product standards and efficient manufacturing operations.

What kind of jobs in media bring in $150,000 a year?

Emulsion operators typically do not earn $150,000 annually; such high salaries are more common in executive, management, or specialized technical roles within media production or related industries. High-paying media jobs often require advanced skills, experience, and sometimes certifications, especially in leadership or technical management positions.

What are the typical daily responsibilities of an Emulsion Operator, and how do they collaborate with other departments?

As an Emulsion Operator, your daily tasks involve monitoring and controlling the production of emulsions, ensuring quality standards are met, and maintaining accurate production records. You'll regularly operate specialized equipment, perform routine maintenance, and troubleshoot issues as they arise. Collaboration is key, as you'll work closely with the quality control team to conduct tests and with the maintenance department to address equipment concerns, ensuring smooth and efficient operations. This role often requires effective communication and teamwork to meet production targets and adhere to safety protocols.

What are the key skills and qualifications needed to thrive as an Emulsion Operator, and why are they important?

To thrive as an Emulsion Operator, you need a solid understanding of chemical processes, safety protocols, and quality control, often gained through a high school diploma or vocational training in a related field. Familiarity with industrial mixing equipment, control systems, and safety certifications like OSHA are typically required. Attention to detail, problem-solving abilities, and effective teamwork are crucial soft skills in this position. These competencies help ensure safe, efficient production of emulsions while maintaining quality standards and preventing workplace accidents.

Production Engineer

HiFyve

Alsip, IL

$80K - $105K/yr

Full-time

Posted 4 days ago


Job description

HiFyve is hiring a Production Engineer in the Chemical Manufacturing industry in Alsip, IL!


Salary: $79,800 - $105,700 annually

Shift: Full-Time

Location: Alsip, IL


Job Duties and Responsibilities

  • Serve as the technical resource for product quality, plant reliability, cost management, and health, environmental, and safety (HES) performance within a batch manufacturing environment.
  • Monitor, analyze, and improve Overall Equipment Effectiveness (OEE), including tracking performance metrics and implementing process improvements.
  • Coordinate new product scale-up activities and support successful commercialization through recipe implementation and manufacturing readiness.
  • Maintain and update plant recipes, batch operating procedures, and process documentation while ensuring Management of Change (MOC) requirements are followed.
  • Lead troubleshooting efforts, perform root cause analyses, and implement corrective actions for process and quality issues.
  • Provide technical support for daily production activities to help achieve safety, quality, production, and cost objectives.
  • Support and maintain the DeltaV process control system and assist with process optimization, commissioning, startup activities, and control loop tuning.
  • Participate in Process Hazard Analyses (PHA), incident investigations, Pre-Startup Safety Reviews (PSSR), and other safety initiatives while promoting continuous improvement.
  • Collaborate with cross-functional teams including operations, automation, research, and management to drive operational excellence and process improvements.


Education Requirements

  • Bachelor's degree in Chemical Engineering (required)
  • Minimum of 2 years of experience in chemical manufacturing
  • Six Sigma experience preferred


Knowledge, Skills and Abilities:

  • Experience with DeltaV process control systems preferred
  • Knowledge of emulsion polymerization manufacturing processes preferred
  • Experience supporting new product scale-up from laboratory to commercial production preferred
  • Understanding of acrylic monomer handling and related process safety practices preferred
  • Familiarity with Process Safety methodologies, including Layers of Protection Analysis (LOPA)
  • Experience performing root cause investigations and implementing corrective actions
  • Familiarity with IP-21 or similar process data historian systems
  • Knowledge of HES compliance, plant reliability, product quality, and cost management principles
  • Strong analytical, problem-solving, and strategic thinking skills
  • Excellent written and verbal communication skills
  • Demonstrated leadership abilities with a commitment to continuous improvement and cross-functional collaboration


If you are interested, please apply.



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About HiFyve

Sourced by ZipRecruiter

Industry

Recruiting and staffing services

Company size

11 - 50 Employees

Headquarters location

Springfield, MO, US

Year founded

2022