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Electrical Motor Design Engineer Jobs in Illinois

MacKay

Electrical Design Engineer

Chicago, IL · Hybrid

Perform engineering calculations for low and medium-voltage power distribution and motor control ... electrical packages * Lead design development for smaller or less complex projects and support ...

Actalent

Electrical Design Engineer

Palatine, IL

$40 - $60/hr

Electrical Design Engineer We're looking for an Electrical Design Engineer to support the design, development, and testing of microprocessor- and PLC-based control systems for automated equipment.

New

Actalent

Electrical Design Engineer

Naperville, IL

$40 - $60/hr

Electrical Design Engineer We're looking for an Electrical Design Engineer to support the design, development, and testing of microprocessor- and PLC-based control systems for automated equipment.

AMPS

Electrical Design Engineer

Downers Grove, IL · On-site

$28K/mo

The Electrical Engineer will be responsible for guiding the full electrical scope and leading the development of electrical system designs and power solutions in support of design/build projects that ...

The AES Group

Electrical Design Engineer

Shorewood, IL · On-site

Electrical Design Engineer - Power Distribution & Utilities Location: Shorewood, Illinois Work Arrangement: Onsite initially, transitioning to a hybrid schedule after the first few months Type: Open ...

GW Electric

$63K - $82K/yr

Electrical Design Engineer I The Electrical Design Engineer I within our Production Engineering team is responsible for designing customer specified custom switchgear products to our G&Ws quality ...

Interface

Electrical Design Engineer III

Chicago, IL · On-site

$85 - $125/hr

Electrical Design Engineer III Location: Oakland, CA Job Id: 1148 # of Openings: 1 Join a People-First, Employee-Owned Firm That's Redefining Flexibility and Growth At Interface Engineering, we ...

CDM Smith

Electrical Design Engineer 5

Chicago, IL · Hybrid

As an Electrical Design Engineer 5, you will have the opportunity to: * With general direction ... motor vehicle when applicable for certain positions. In addition, CDM Smith may conduct drug ...

Amps Db

Electrical Design Engineer

Downers Grove, IL · On-site

$70 - $90/hr

ARCO/Murray is currently looking for a Electrical Design Engineer to join our Power Solutions team based in Downers Grove, Illinois. The Project Manager will be work with sales, project execution ...

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All JobsElectrical Motor Design Engineer JobsElectrical Motor Design Engineer Jobs in Illinois

Electrical Motor Design Engineer information

See Illinois salary details

$49.9K

$97.9K

$143.4K

How much do electrical motor design engineer jobs pay per year?

As of Aug 23, 2026, the average yearly pay for electrical motor design engineer in Illinois is $97,941.00, according to ZipRecruiter salary data. Most workers in this role earn between $79,900.00 and $111,900.00 per year, depending on experience, location, and employer.

What does an electrical motor design engineer do?

An Electrical Motor Design Engineer is responsible for designing, analyzing, and optimizing electric motors for various applications, such as automotive, industrial, and consumer electronics. They work with electromagnetic theory, materials science, and thermal management to improve motor efficiency, performance, and reliability. Their role includes creating detailed designs, simulations, and prototypes, collaborating with cross-functional teams, and ensuring compliance with industry standards. Additionally, they may support manufacturing and testing processes to refine motor designs and troubleshoot performance issues.

What are the key skills and qualifications needed to thrive as an electrical motor design engineer?

To thrive as an Electrical Motor Design Engineer, you need a deep understanding of electromagnetics, mechanical design, and materials science, typically backed by a bachelor's or master's degree in electrical or mechanical engineering. Familiarity with simulation software such as ANSYS, Maxwell, or MATLAB, as well as CAD tools like SolidWorks or AutoCAD, is often necessary, and certifications like Professional Engineer (PE) can be advantageous. Strong problem-solving abilities, teamwork, and effective communication skills are essential soft skills to excel in cross-functional engineering environments. These competencies are crucial for creating efficient, innovative motor designs that meet performance requirements and industry standards.

What are some common challenges faced by electrical motor design engineers in their daily work?

Electrical Motor Design Engineers often encounter challenges such as optimizing motor performance while balancing cost, manufacturability, and space constraints. They need to troubleshoot complex electromagnetic or thermal issues, and adapt designs to evolving technical requirements or client specifications. Collaboration with manufacturing, testing, and quality assurance teams is frequent, requiring clear communication to ensure designs are feasible and reliable. Successfully navigating these challenges is key to delivering high-quality, innovative motor solutions that align with project goals and timelines.

What are the most commonly searched types of Electrical Motor Design Engineer jobs in Illinois?

The most popular types of Electrical Motor Design Engineer jobs in Illinois are:

What are popular job titles related to Electrical Motor Design Engineer jobs in Illinois?

For Electrical Motor Design Engineer jobs in Illinois, the most frequently searched job titles are:

What job categories do people searching Electrical Motor Design Engineer jobs in Illinois look for?

The top searched job categories for Electrical Motor Design Engineer jobs in Illinois are:

Electrical Motor Design Engineer jobs near you
Infographic showing various Electrical Motor Design Engineer job openings in Illinois as of August 2026, with employment types broken down into 6% Internship, 86% Full Time, and 8% Contract. Highlights an 98% In-person, and 2% Remote job distribution, with an average salary of $97,941 per year, or $47.1 per hour.

Electrical Engineer III, Motors and Controls

Kaney, Inc

Rockford, IL • On-site

$120K - $145K/yr

Full-time

Posted 29 days ago

Job description

Description:

Job Summary:

The Electrical Engineer will be responsible for designing, analyzing, and implementing advanced fractional horsepower motor systems and their associated control electronics for aerospace electromechanical actuators. This role spans the full stack of electromechanical control: motor design, motor drive hardware, embedded control algorithms, and real time firmware. The engineer will collaborate with cross functional teams to deliver high reliability, safety critical actuation solutions that meet stringent aerospace performance, environmental, and certification requirements. The ideal candidate brings deep experience in motor physics, control theory, embedded firmware, and mixed signal electronics, with a proven ability to take motor control systems from concept through test, qualification, and production.


Requirements:

Major Responsibilities:

  • Design, model, and analyze fractional horsepower motors (BLDC, PMSM, brushed DC, stepper) for aerospace actuation applications.
  • Perform electromagnetic, thermal, and mechanical analysis of motor designs, including torque speed optimization, losses, and efficiency.
  • Collaborate with mechanical and systems engineering to integrate motors into electromechanical actuator assemblies.
  • Architect and design motor drive electronics, including gate drivers, current sense circuits, resolver/encoder interfaces, and protection circuitry.
  • Develop mixed signal schematics and oversee PCB layout for motor control boards, ensuring signal integrity, EMC robustness, and aerospace reliability.
  • Implement and tune current, velocity, and position control loops (FOC, trapezoidal, sinusoidal, sensor less, etc.).
  • Develop real time embedded firmware for motor control, actuator control, and system level coordination (C/C++, bare metal or RTOS).
  • Implement control algorithms, state machines, safety monitors, and communication protocols (CAN, RS 485, ARINC 429, etc.).
  • Perform hardware in the loop (HIL) testing, firmware bring up, and system debugging.
  • Support requirements development, allocation, and traceability for motor control and actuation subsystems.
  • Ensure compliance with DO-160, DO-254, ARP4754, and other aerospace or military standards.
  • Participate in design reviews, FMEAs, and safety analyses for EM control systems.
  • Develop and execute motor control test plans, including bench testing, and environmental qualification.
  • Diagnose issues related to motor performance, control stability, EMI/EMC, firmware timing, and sensor feedback.

Minimum Qualifications:

  • 5+ years of experience in motor design, motor control, or electromechanical actuation.

Minimum Competencies:

  • Strong background in fractional-horsepower motor physics, electromagnetic design, and performance modeling.
  • Proficiency in motor-control algorithms (FOC, PID tuning, commutation strategies, sensor less control).
  • Experience with embedded firmware for real-time controls (C/C++, RTOS, bare-metal).
  • Experience with feedback sensors (resolvers, encoders, Hall sensors) and signal-conditioning circuits.
  • Familiarity with aerospace environmental and reliability requirements (DO-160, DO-254, derating, thermal analysis).
  • Strong troubleshooting skills using oscilloscopes, current probes, and logic analyzers.
  • Excellent communication skills and ability to work cross-functionally in a regulated engineering environment.

Preferred Qualifications:

  • Experience with EMA’s for utility actuation or flight-control systems.
  • Knowledge of FPGA-based motor control or high-speed digital logic.
  • Experience with MATLAB/Simulink for control-loop modeling and simulation.
  • Exposure to safety-critical firmware development and certification processes.
  • Familiarity with power-stage design (MOSFET/IGBT selection, gate-drive tuning, thermal management).

Preferred Competencies:

  • Experience in NI LabVIEW
  • Experience in a lab, safely working with voltages greater than 500V
Kaney logo

About Kaney

Sourced by ZipRecruiter

Industry

Aerospace product and parts manufacturing

Company size

51 - 200 Employees

Headquarters location

Rockford, IL, US

View All Kaney Jobs