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Infographic showing various Director Electric Propulsion job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 85% Full Time, 12% Part Time, and 2% Contract. Highlights an 90% Physical, 3% Hybrid, and 7% Remote job distribution.

Electric Propulsion Engineer

Irvine, CA • On-site

The Structures Company
See more jobs at The Structures Companyexternal

$112K - $153K/yr

Full-time

Medical, Dental, Vision

Posted 8 days ago

Job description

JOB TITLE: Electric Propulsion Engineer
LOCATION: Irvine, CA
PAY RATE: $112,000-153,000/year

We are a national aerospace and defense staffing agency seeking highly qualified candidates for a position with a top-tier client.

Job Details:

  • Job Type: Contract (Full Time)

  • Clearance: Ability to obtain and maintain a Secret Security Clearance.

  • Industry: Aerospace / Defense / Aviation

  • Benefits: Medical, dental, and vision (Cigna)

  • Perks: Bonus potential + Priority access via Tier 1 supplier

  • Openings Nationwide: Thousands of opportunities across the U.S.

Qualifying Questions:

  • Are you a U.S. citizen and able to obtain and maintain a U.S. security clearance?

  • Do you meet the educational and experience requirements for this role?

  • Can you commute to the job location or relocate if necessary?

Summary: 

  • Leads selection, sizing, and integration of electric propulsion components including ducted fans, open propellers, motors, motor controllers, and batteries.

  • Performs system-level trade studies to balance thrust, efficiency, thermal performance, weight, and mission endurance.

  • Conducts tuning, calibration, and performance optimization of motors and motor controllers across varying load conditions and flight profiles.

  • Develops propulsion test plans and supports bench testing, ground testing, and flight testing activities.

  • Analyzes test data and generates recommendations to improve system reliability, safety margins, and energy efficiency.

  • Collaborates with aerodynamics, airframe, avionics, and systems engineering teams to ensure seamless integration of propulsion systems.

  • Creates technical documentation including specifications, integration guides, and validation reports.

  • Contributes to failure mode analysis, thermal modeling, and risk mitigation related to electric propulsion hardware.

  • Maintains awareness of emerging technologies, supplier capabilities, and industry best practices in electric propulsion for small unmanned aircraft.

  • Uses propulsion modeling tools and instrumentation for data capture and performance analysis.

Requirements:

  • Ability to obtain and maintain a Secret Security Clearance.

  • Must be a U.S. Person (as defined by ITAR).

  • Bachelor's degree in Aerospace Engineering, Mechanical Engineering, Electrical Engineering, or a related field.

  • 5-7 years of direct experience in electric propulsion within the aerospace or UAV industry.

  • Hands-on experience selecting and tuning ducted fans, propellers, motors, ESCs, and batteries for Group 1-2 aircraft.

  • Strong familiarity with propulsion performance metrics including thrust, RPM, torque, efficiency, voltage sag, and thermal behavior.

  • Experience with propulsion modeling tools and instrumentation for data capture.

  • Proven ability to diagnose and resolve propulsion-related integration and performance issues.

  • Preferred: Proficiency in MATLAB for data analysis and modeling.

  • Preferred: Proficiency with 3D CAD systems, with SolidWorks preferred.

  • Preferred: Experience developing test plans and supporting bench, ground, and flight testing activities.

About Us:

The Structures Company is a premier national aerospace and defense staffing agency specializing in contract, contract-to-hire, and direct hire placements. We deliver expert workforce solutions across engineering, IT, production, maintenance, and support roles.

As trusted partners to leading aerospace and defense OEMs and Tier 1 suppliers, we connect professionals with career opportunities to grow and excel in aviation, aerospace, and defense.

Eligibility Requirements:

Must be a U.S. Person (U.S. citizen, lawful permanent resident, or protected individual under 8 U.S.C. § 1324b(a)(3)) to comply with ITAR regulations.

Keywords: aerospace, aviation, engineering, maintenance, aircraft design, defense

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