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Dcs Process Control Engineer Jobs (NOW HIRING)

A Process Control Engineer to provide technical expertise and day-to-day controls and engineering ... Provides expertise to the plant in the areas of automation, DCS/PLC systems, interlock systems ...

Basic Function HF Sinclair is seeking a Process Control DCS Engineer in El Dorado,KS who will be responsible to provide technical support and leadership for the refinery's Honeywell TDC3000 and ...

... and DCS.) Provide backup support to other process control personnel. • Supports area capital ... S Degree in Engineering • Must be able to follow minimal instructions and support safe work ...

Process Control Engineer

Kalama, WA · On-site

$107K - $143K/yr

Maintain, configure, and troubleshoot Distributed Control Systems (DCS), Programmable Logic ... Support Process Safety Management (PSM) programs, including mechanical integrity, procedures ...

... Process Control Engineer. Individual must have training and/or experience in instrumentation and ... Knowledge of PLC programming, local HMI screens, and SCADA/DCS application programming and ...

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Dcs Process Control Engineer information

See salary details

$52.5K

$98.8K

$147K

How much do dcs process control engineer jobs pay per year?

As of Jun 12, 2026, the average yearly pay for dcs process control engineer in the United States is $98,759.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,500.00 and $116,500.00 per year, depending on experience, location, and employer.

What is a DCS Process Control Engineer?

A DCS Process Control Engineer is a professional who designs, implements, and maintains distributed control systems (DCS) used to automate and control industrial processes, such as those in oil and gas, chemical, or manufacturing plants. They are responsible for configuring control strategies, troubleshooting system issues, and ensuring optimal performance and safety of automated processes. DCS Process Control Engineers work closely with operations, maintenance, and other engineering teams to support reliable and efficient plant operations.

What is the difference between Dcs Process Control Engineer vs Control Systems Engineer?

AspectDcs Process Control EngineerControl Systems Engineer
CertificationsProcess control certifications, PLC, DCS system trainingControl system design, automation certifications
Work EnvironmentIndustrial plants, manufacturing facilities, oil & gas, chemical plantsEngineering firms, automation companies, industrial settings
ResponsibilitiesDesign, implement, and optimize DCS control strategies for processesDesign and develop control systems, integrate automation hardware and software

While both roles involve control systems, a Dcs Process Control Engineer specializes in DCS systems used for process automation in industries like oil, gas, and chemicals. Control Systems Engineers have a broader scope, often working on various automation and control hardware/software projects across industries. The roles overlap in certifications and work environments but differ in focus areas and specific responsibilities.

What are some typical challenges a DCS Process Control Engineer faces when integrating new control systems into existing plant infrastructure?

DCS Process Control Engineers often encounter challenges such as ensuring compatibility between new control systems and legacy equipment, minimizing downtime during transitions, and troubleshooting communication issues between disparate systems. Successfully integrating new technology requires strong project management skills and close collaboration with operations, IT, and maintenance teams. Engineers must also carefully validate and test configurations to ensure they meet safety and performance standards while keeping production disruptions to a minimum.

What are the key skills and qualifications needed to thrive as a DCS Process Control Engineer, and why are they important?

To thrive as a DCS Process Control Engineer, you need a strong background in process engineering, instrumentation and control, and a relevant engineering degree. Familiarity with Distributed Control Systems (DCS) platforms such as Emerson DeltaV, Siemens PCS 7, or Honeywell Experion, along with certifications in process automation, is highly valuable. Strong problem-solving skills, attention to detail, and effective communication make you stand out in this role. These skills ensure reliable automation, increased plant efficiency, and smooth collaboration across multidisciplinary teams.
More about Dcs Process Control Engineer jobs
What cities are hiring for Dcs Process Control Engineer jobs? Cities with the most Dcs Process Control Engineer job openings:
Infographic showing various Dcs Process Control Engineer job openings in the United States as of June 2026, with employment types broken down into 98% Full Time, and 2% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $98,759 per year, or $47.5 per hour.

Process Control Engineer

Syensqo

Havre De Grace, MD • On-site

$112K - $140K/yr

Other

Posted 25 days ago


Syensqo rating

8.6

Company rating: 8.6 out of 10

Based on 24 frontline employees who took The Breakroom Quiz

16th of 90 rated chemical manufacturers


Job description

Syensqo is all about chemistry. We're not just referring to chemical reactions here, but also to the magic that occurs when the brightest minds get to work together. This is where our true strength lies. In you. In your future colleagues and in all your differences. And of course, in your ideas to improve lives while preserving our planet's beauty for the generations to come.

We are looking for:

A Process Control Engineer to provide technical expertise and day-to-day controls and engineering support to the manufacturing facility. This will include interaction with the operations and maintenance employees, input in to design and modification of existing and new facilities, automation, Interlock and Safety Interlock Systems, specification of new instrumentation, support
of OSI PI systems on-site. Present conceptual solutions as well as detailed design for project instrumentation and automation, recommend and implement process improvements. An overall goal will be to reduce variation in production processes and lead the plant operating culture to a focus on increasing Right First Time (minimizing time wasted through adjustments). They support the effort to achieve superior Health, Safety and Environmental performance, especially in the areas of process safety (PSM, RMP, PHMP etc.), procedure writing and training of
plant employees.

We can count on you to:

  • Promotes and justifies plant automation concepts and projects. 
  • Provides expertise to the plant in the areas of automation, DCS/PLC systems, interlock systems, data acquisition systems and process instrumentation. 
  • Assists with transfers and new product introduction. May include assessment of current equipment
    capabilities, HSE issues, capital requirements, and quality assurance capabilities.
  • With support from Plant Quality and Process engineering, assist efforts to implement formal systems and
    processes to analyze quality, cycle time improvements, variation reduction for multiple product lines, and
    methods to establish operational accountability.
  • Works toward establishing 'in-control' processes. 
  • Supports small capital projects associated with units.
  • Responsible for aiding in determining justification, scope definition, safety reviews, punch-list items, coordination of implementation with production schedule, startup,
    chemical commissioning and performance report on agreed deliverables.
  • Maintains accurate flow diagrams, electrical diagrams and equipment and control specifications. 
  • Maintains up to date Interlock Matrices, SIF Testing systems and recordsUtilize management of change for applicable situations.
  • Trains production operators and production supervisors on unit operations, chemistries, and batch recipe or DCS changes/enhancements in regards to product line. 
  • Support the plant's quality management systems and its compliance with pertinent quality standards.
  • Responsible for personal safety and overall support of plant achievement of zero lost time injuries, zero
    recordable injuries, and zero environmental incidents.
  • Responsible for participating in safety reviews for product line and associated equipment for: management
    of change (equipment, quality, etc.), new product introduction/technology transfer, revalidation of process
    hazard analysis.
  • Comply with all policies, procedures, etc. of the company and plant including safety procedures, PPE requirements, operating procedures, etc.

You can count on us to:

  • Provide excellent training and development opportunities at Syensqo

You will bring:

  • Minimum of BS ChE or ME preferred, other engineering disciplines considered 
  • 5+ years of engineering experience in Process and Project Engineering areas
  • Excellent written and oral communication skills
  • Must have good computer skills and be proficient in the usage of MS Outlook, MS Excel, and MS Word.
  • Skills with MS Access, statistical software (Minitab), or relational databases are a plus.
  • Chemical industry background.
  • Expertise in process instrumentation and automation.
  • Familiarity with one or more plant automation systems
  • Familiarity with engineering and safety standards - i.e. OSHA PSM
  • Must be able to analyze, troubleshoot and solve problems with innovative approaches to problem solving.
  • Must be proficient in the use of engineering spreadsheets/calculations
  • Individual must be organized, systematic, independent, and self-motivated.
  • Working knowledge of application of statistical methods to analyze quality, cycle times, and process
    parameters for process improvement efforts.
  • Knowledge of LOPA (Layer of Protection Analysis), What-If, HAZOP, Critical Task Analysis is desirable
  • Be able to manage and lead process improvement teams in the plant
  • Knowledge of 6 Sigma a plus, but not required 

You will get:

  • Competitive salary and benefits package.

  • The U.S. base salary range reasonably expected to be paid for this position is $112,000 - 140,000 per year. Since actual compensation packages are based on a variety of factors unique to each candidate we may ultimately pay more or less than the posted base salary range. Total compensation for this role also includes bonus and/or other incentives.

  • Relocation assistance may be offered dependent on candidate's current location

  • 16, or more, weeks of maternity/paternity and co-parenting leave, according to local regulations

  • Training platform for all employees

  • Free well-being sessions (physical and psychological)

About us

  • Syensqo is a science company developing groundbreaking solutions that enhance the way we live, work, travel and play. Inspired by the scientific councils which Ernest Solvay initiated in 1911, we bring great minds together to push the limits of science and innovation for the benefit of our customers, with a diverse, global team of more than 13,000 associates. Our solutions contribute to safer, cleaner, and more sustainable products found in homes, food and consumer goods, planes, cars, batteries, smart devices and health care applications. Our innovation power enables us to deliver on the ambition of a circular economy and explore breakthrough technologies that advance humanity.
  • At Syensqo, we seek to promote unity and not uniformity. We value the diversity that individuals bring and we invite you to consider a future with us, regardless of background, age, gender, national origin, ethnicity, religion, sexual orientation, ability or identity. We encourage individuals who may require any assistance or accommodations to let us know to ensure a seamless application experience. We are here to support you throughout the application journey and want to ensure all candidates are treated equally. If you are unsure whether you meet all the criteria or qualifications listed in the job description, we still encourage you to apply.
  • Syensqo is an equal opportunity employer. We evaluate qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, veteran status, or any other legally protected characteristics.

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