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Crash Simulation Engineer Jobs in Raleigh, NC (NOW HIRING)

Traffic Analysis Engineer

Raleigh, NC ยท Hybrid

$84K - $115K/yr

Project assignments will include traffic operations analysis, modeling, micro-simulation, capacity ... crash data analysis and perform safety studies for intersections and corridors Prepare summary ...

Traffic Analysis Engineer

Raleigh, NC ยท On-site

$84K - $115K/yr

Project assignments will include traffic operations analysis, modeling, micro-simulation, capacity ... crash data analysis and perform safety studies for intersections and corridors Prepare summary ...

Crash Simulation Engineer information

See Raleigh, NC salary details

$37.9K

$120K

$185.2K

How much do crash simulation engineer jobs pay per year?

As of Aug 1, 2026, the average yearly pay for crash simulation engineer in Raleigh, NC is $119,954.00, according to ZipRecruiter salary data. Most workers in this role earn between $89,400.00 and $142,400.00 per year, depending on experience, location, and employer.

What does a Crash Simulation Engineer do?

A Crash Simulation Engineer uses computer modeling and simulation software to analyze how vehicles behave during collisions. They help predict the impact of crashes on vehicle structure and passenger safety, allowing manufacturers to improve design before building physical prototypes. Their work is crucial for meeting safety standards and regulations, as well as reducing development costs and time. Crash Simulation Engineers often collaborate with design, testing, and safety teams to ensure vehicles are both safe and efficient.

What are the key skills and qualifications needed to thrive as a Crash Simulation Engineer, and why are they important?

To thrive as a Crash Simulation Engineer, you need a strong background in mechanical engineering or a related field, with expertise in finite element analysis (FEA) and crash dynamics. Familiarity with simulation tools such as LS-DYNA, HyperMesh, and CATIA, along with relevant certifications in simulation software, is highly valuable. Attention to detail, problem-solving, and effective communication skills help convey complex simulation results and collaborate with cross-functional teams. These competencies are essential for ensuring vehicle safety, compliance with regulations, and the successful integration of crashworthiness into the design process.

What is the difference between Crash Simulation Engineer vs Finite Element Analyst?

AspectCrash Simulation EngineerFinite Element Analyst
Required CredentialsBachelor's or Master's in Mechanical Engineering, Automotive Engineering, or related fields; knowledge of CAE softwareBachelor's or Master's in Mechanical Engineering, Civil Engineering, or related fields; expertise in finite element analysis software
Work EnvironmentAutomotive or aerospace R&D labs, design teams, testing facilitiesEngineering firms, research institutions, manufacturing companies
Industry UsagePrimarily in automotive safety, crashworthiness, and structural integrityBroadly in structural analysis, product design, and failure prediction

The Crash Simulation Engineer focuses on developing and running crash tests using specialized software to improve vehicle safety. In contrast, the Finite Element Analyst performs detailed structural analyses across various industries. While both roles require knowledge of CAE tools and similar credentials, the Crash Simulation Engineer specializes in crash scenarios, making their work more specific to automotive safety testing.

What are the typical challenges faced by Crash Simulation Engineers when integrating simulation results with real-world crash test data?

Crash Simulation Engineers often encounter challenges in aligning simulation results with actual crash test outcomes due to factors like material variability, model accuracy, and real-world unpredictability. Bridging this gap requires close collaboration with test engineers, iterative refinement of finite element models, and thorough validation processes. Staying updated with the latest simulation software and continually improving modeling techniques are essential to accurately predict crash performance and ensure vehicle safety compliance.
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Infographic showing various Crash Simulation Engineer job openings in Raleigh, NC as of July 2026, with employment types broken down into 1% As Needed, 88% Full Time, 9% Part Time, and 2% Contract. Highlights an 96% Physical, 1% Hybrid, and 3% Remote job distribution, with an average salary of $119,954 per year, or $57.7 per hour.

Senior Mechanical Engineer / Accident Reconstruction Engineer (P.E.)

Accident Reconstruction Analysis

Raleigh, NC โ€ข On-site

$100K - $250K/yr

Full-time

Medical, Retirement, PTO

Posted 9 days ago


Job description

About Us


Accident Reconstruction Analysis, PLLC (ARA) is a nationally recognized forensic engineering and fire investigation firm providing expert analysis in vehicle collisions, product failures, structural failures, industrial incidents, fire origin and cause investigations, and other complex technical matters. Our engineers work alongside attorneys, insurance carriers, manufacturers, corporations, and government agencies to investigate failures and provide expert testimony throughout the United States.

We are seeking an experienced PE to join our growing forensic engineering team.


Position Summary


The Senior Mechanical Engineer will investigate vehicle collisions, equipment failures, structural incidents, fires, and other engineering-related losses. The successful candidate will perform field inspections, analyze physical evidence, conduct engineering calculations, prepare detailed technical reports, develop demonstrative exhibits, and provide expert testimony when required. This position offers a unique opportunity to apply engineering principles to real world investigations while working on challenging, high profile litigation matters.


Primary Responsibilities


  • Conduct field investigations involving:
    • Motor vehicle collisions
    • Commercial vehicle crashes
    • Industrial accidents
    • Product failures
    • Mechanical failures
    • Fire and explosion losses
    • Structural failures
  • Document accident scenes using photography, measurements, drones, laser scanning, and mapping technology
  • Analyze vehicle damage, event data recorders (EDRs), and physical evidence
  • Perform engineering calculations and accident reconstruction analyses
  • Conduct product testing and engineering evaluations
  • Develop computer simulations and visual demonstrative exhibits
  • Prepare detailed technical reports for litigation and insurance claims
  • Communicate findings with attorneys, insurance companies, and clients
  • Participate in depositions and provide expert witness testimony
  • Travel as needed throughout North Carolina and occasionally nationwide


Preferred Qualifications


Required


  • Bachelor's degree in Mechanical Engineering or closely related engineering discipline
  • P.E. license (or ability to obtain NC licensure through comity)
  • Minimum 8+ years of engineering experience
  • Excellent technical writing skills
  • Strong analytical and problem-solving abilities
  • Valid driver's license
  • Ability to travel


Preferred


Experience with one or more of the following:


  • Accident Reconstruction
  • Fire Investigation
  • Failure Analysis
  • Product Liability
  • Heavy Truck Reconstruction
  • Human Factors
  • Vehicle Dynamics
  • Event Data Recorder (EDR) Analysis
  • 3D Modeling or Animation
  • Photogrammetry
  • FARO Laser Scanner
  • Drone Mapping
  • CAD Software
  • Engineering Litigation Support


Certifications such as ACTAR, CFI, FAA Part 107, or Fire Investigation credentials are highly desirable but not required.


What You'll Do


Every investigation is different. One week you may inspect a tractor-trailer collision, while the next you may examine a collapsed structure, investigate a fire scene, evaluate a failed industrial component, or reconstruct a complex multi-vehicle crash. Our engineers work directly with evidence, perform engineering analyses, and present defensible technical opinions that help resolve litigation.


Why Join ARA?


  • Diverse forensic engineering projects
  • Nationally recognized expert witness practice
  • Collaborative team of engineers and fire investigators
  • Opportunities for professional development and specialty certifications
  • Cutting edge forensic technology and equipment
  • Competitive compensation
  • Health benefits
  • Paid time off
  • Continuing education support
  • Retirement plan


Ideal Candidate


We're looking for an engineer who enjoys solving complex technical problems, is comfortable working both in the field and the office, and can clearly communicate engineering conclusions to clients, attorneys, judges, and juries. Attention to detail, sound engineering judgment, and strong written communication skills are essential.