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Cooling Engineer Jobs in Alabama (NOW HIRING)

NIMBUS Advanced Process Cooling manufactures hybrid adiabatic cooling systems, and Dry Cooling Systems in Anniston, Alabama. We are growing rapidly and are searching for a Sales Application Engineer ...

NIMBUS Advanced Process Cooling manufactures hybrid adiabatic cooling systems, and Dry Cooling Systems in Anniston, Alabama. We are growing rapidly and are searching for a Sales Application Engineer ...

Design die cast dies: runner, cooling, vacuum systems, etc. to ensure best part quality and ... Collaborate with Machining Engineer to minimize machining stock and machining operations. * Oversee ...

Design die cast dies: runner, cooling, vacuum systems, etc. to ensure best part quality and ... Collaborate with Machining Engineer to minimize machining stock and machining operations. * Oversee ...

As a Senior Engineer I - Product Development, you will be working in a design and development role ... Basic understanding of design and application of components for cooling towers. * Knowledge of and ...

As a Senior Engineer I - Product Development, you will be working in a design and development role ... Basic understanding of design and application of components for cooling towers. * Knowledge of and ...

Performs detailed calculations to design for system cooling requirements. * Confers with internal ... Operates computer-assisted engineering and design software and equipment to perform engineering ...

The Process Engineer (Process, Metallurgical & Technology Equipment Specialist) will ensure ... Experience with continuous casting technology, including mold, secondary cooling, oscillation ...

The Process Engineer (Process, Metallurgical & Technology Equipment Specialist) will ensure ... Experience with continuous casting technology, including mold, secondary cooling, oscillation ...

Familiarity with data center power and cooling constraints, and their impact on server density and capacity planning decisions * Ability to communicate effectively, in a clear and concise manner ...

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Cooling Engineer information

See Alabama salary details

$33.1K

$97.2K

$124.6K

How much do cooling engineer jobs pay per year?

As of Sep 12, 2026, the average yearly pay for cooling engineer in Alabama is $97,239.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,200.00 and $123,300.00 per year, depending on experience, location, and employer.

What is a cooling engineer?

Cooling Engineers are professionals who design, install, maintain, and repair cooling systems, such as air conditioning and refrigeration units, for residential, commercial, and industrial settings. They ensure that cooling systems operate efficiently and safely, troubleshooting issues and performing routine maintenance as needed. Cooling Engineers often work with HVAC (heating, ventilation, and air conditioning) systems and must stay updated with industry standards and environmental regulations.

What are the key skills and qualifications needed to thrive as a cooling engineer?

To thrive as a Cooling Engineer, you need a strong background in mechanical or HVAC engineering, thermodynamics, and systems design, typically supported by a relevant engineering degree or certification. Proficiency with CAD software, HVAC design tools, and familiarity with industry standards like ASHRAE are essential. Strong problem-solving skills, attention to detail, and effective communication help you excel in client interactions and multidisciplinary teams. These competencies ensure efficient, safe, and innovative cooling solutions that meet technical and regulatory requirements.

What are some typical challenges a cooling engineer faces when working on large commercial projects?

Cooling Engineers working on large commercial projects often encounter challenges such as integrating complex HVAC systems into existing infrastructure, ensuring energy efficiency while meeting regulatory standards, and coordinating with multiple stakeholders like architects and construction teams. Additionally, troubleshooting unexpected technical issues during installation or maintenance is common. Effective communication and adaptability are key, as project requirements and schedules can change rapidly.

What is the difference between Cooling Engineer vs HVAC Engineer?

AspectCooling EngineerHVAC Engineer
CredentialsBachelor's in Mechanical or Electrical Engineering, certifications like LEED or HVAC-specific licensesBachelor's in Mechanical or Electrical Engineering, HVAC certifications, licenses
Work EnvironmentDesigning and testing cooling systems, working in labs or on-site for cooling solutionsDesigning, installing, and maintaining heating, ventilation, and air conditioning systems
Industry UsageSpecialized in cooling systems for data centers, industrial cooling, or refrigerationBroader role covering heating, ventilation, and air conditioning across various buildings

Cooling Engineers focus specifically on designing and optimizing cooling systems, often in specialized environments like data centers or industrial facilities. HVAC Engineers handle a wider range of climate control systems, including heating and ventilation, across residential, commercial, and industrial settings. While both roles require similar technical credentials, their scope and application differ based on industry needs.

What are popular job titles related to Cooling Engineer jobs in Alabama?

For Cooling Engineer jobs in Alabama, the most frequently searched job titles are:

Infographic showing various Cooling Engineer job openings in Alabama as of August 2026, with employment types broken down into 90% Full Time, 4% Part Time, and 6% Contract. Highlights an 85% Physical, 6% Hybrid, and 9% Remote job distribution, with an average salary of $97,239 per year, or $46.7 per hour.

Principal Design Engineer

Huntsville, AL • On-site

Sanmina Corporation
Manufacturing • 10K+ employees

Other

Posted 13 days ago


Sanmina rating

6.3

Company rating: 6.3 out of 10

Based on 40 frontline employees who took The Breakroom Quiz


Job description

Job Summary

We are seeking a highly skilled PCBA Liquid Cooling Design Engineer to lead the development of innovative thermal management systems for advanced electronic assemblies. In this role, you will design direct-to-chip cold plates, custom fluid loops, and micro-channel systems that sit directly on high-density PCBAs. You will collaborate closely with hardware layout designers and manufacturing partners to build reliable, leak-free, and highly efficient cooling architectures.

Key Responsibilities
  • Thermal Solution Design: Architect and engineer board-level liquid cooling systems, including direct-to-chip cold plates, manifolds, and custom fittings.
  • Simulation & Analysis: Perform Computational Fluid Dynamics (CFD) and Finite Element Analysis (FEA) using tools like Ansys Icepak, FloTherm, or Fluent to predict fluid dynamics, pressure drops, and thermal resistance.
  • Component Integration: Select and specify critical loop components such as pumps, quick-disconnect valves, hoses, and leak detection sensors.
  • PCBA Cross-Collaboration: Partner with PCB layout engineers to optimize component placement, layout thickness, and copper weight for maximum thermal dissipation.
  • Prototyping & Testing: Set up and execute hardware-level thermal validation tests, including hydrostatic pressure, leak/decay verification, and environmental chamber cycling.
  • Failure Analysis: Conduct root-cause analysis on structural stress, thermal throttling, galvanic corrosion, and fluid degradation.
  • DFM Optimization: Ensure designs comply with Design for Manufacturing (DFM) requirements to guarantee scalable assembly and fluid charging processes on the production line.
Required Technical Skills
  • CAD Software: Proficiency in 3D modeling tools like SolidWorks, PTC Creo, or Siemens NX for physical integration.
  • CFD/FEA Tools: Advanced skills in thermal simulation software such as Ansys Icepak, FloTherm, or SimScale.
  • PCBA Familiarity: Practical knowledge of PCB fabrication, electronic component layouts, and standard testing tools like oscilloscopes and multimeters.
  • Fluid Dynamics & Metallurgy: Strong grasp of single-phase/two-phase heat transfer, fluid flow behavior, and material compatibility (e.g., copper-to-coolant interactions).
  • Lab Equipment: Experience with flow meters, thermocouples, pressure transducers, and data acquisition (DAQ) systems.
Qualifications
  • Education: Masters degree in Mechanical Engineering, Thermal Engineering, or a highly related technical field.
  • Experience: 3+ years of experience specifically focused on electronic cooling, liquid loops, or data center thermal design.
  • Standards: Familiarity with international standards governing pressure vessels and electronics cooling, such as ASME, ISO, and ASHRAE guidelines.
Preferred Qualifications
  • Experience designing cooling for AI hardware clusters, high-performance computing (HPC) environments, or EV power electronics.
  • In-depth understanding of immersion cooling or phase-change cooling mechanisms.
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