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Controls System Lead Jobs (NOW HIRING)

Controls Engineer

Mapleton, IL

$77K - $100K/yr

Must have 5+ yrs of Allen-Bradley PLC Programming 5+ yrs of HMI programming 5+ yrs of Fanuc Robotics Programming 5+ yrs of Control systems engineering knowledge Required Education: • Bachelor ...

Controls Engineer 3

Mapleton, IL · On-site

$77K - $100K/yr

Elevated fault recovery, Controls system documentation, firmware/software upgrades, project support, lead engineer on small-medium sized projects Education & Experience Required: Years of experience:

Controls Engineer

Houston, TX

$71K - $93K/yr

Lead the design, development, and implementation of complex control systems, including PLC, SCADA ... Lead controls-focused projects from concept through deployment, including scope definition ...

Lead Controls Engineer

Minnetonka, MN · On-site

$85K - $110K/yr

Perform continuous improvement of controls systems including integrating systems, PLC programming ... Dynamically lead and effectively interface with manufacturing, sales, marketing, and other support ...

Lead Controls Engineer

Hopkins, MN · On-site

$85K - $110K/yr

Perform continuous improvement of controls systems including integrating systems, PLC programming ... Dynamically lead and effectively interface with manufacturing, sales, marketing, and other support ...

Controls Engineer

Lake Orion, MI

$77K - $99K/yr

As a Controls Engineer you will have the knowledge of automated assembly systems with a solid ... We lead with respect and humility, are aligned to a common purpose, and hold ourselves accountable ...

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Controls System Lead information

How does a Controls System Lead typically collaborate with cross-functional teams during large-scale automation projects?

A Controls System Lead often serves as the bridge between engineering, operations, IT, and project management teams to ensure automation projects are executed smoothly. They coordinate with mechanical and electrical engineers to integrate control systems, work closely with software developers for system programming, and liaise with operations to ensure solutions meet production needs. Effective communication and documentation are essential, as the role often involves leading design reviews, troubleshooting issues, and supporting commissioning activities. This collaborative environment fosters a holistic approach to problem-solving and delivers robust, scalable control solutions.

What does a Controls System Lead do?

A Controls System Lead is responsible for overseeing the design, implementation, and maintenance of automated control systems used in manufacturing, industrial, or building environments. They lead teams of engineers and technicians to ensure systems operate efficiently and safely, coordinate project timelines, and troubleshoot complex control issues. This role often requires deep knowledge of PLCs, SCADA systems, and programming, as well as leadership and project management skills. Controls System Leads also ensure compliance with safety and industry standards while optimizing system performance.

What jobs in the US pay 300,000 a year?

Controls System Lead roles in industries such as manufacturing, aerospace, and energy can reach or exceed a $300,000 annual salary, especially with extensive experience, specialized skills in automation and control systems, and leadership responsibilities. High-level engineering, project management, and executive positions in related fields may also offer compensation in this range.

How much does a control systems lead make?

A Control Systems Lead at Amazon typically earns between $100,000 and $140,000 annually, depending on experience, location, and specific responsibilities. The role often requires expertise in automation, control systems, and relevant certifications, with some positions offering additional performance-based bonuses.

What is the difference between Controls System Lead vs Controls Engineer?

AspectControls System LeadControls Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like PLC or SCADABachelor's in Electrical or Controls Engineering; similar certifications
Work EnvironmentLead role in project teams, overseeing control system design and implementationDesign, develop, and test control systems within project teams
Employer & Industry UsageManufacturing, automation, process industriesManufacturing, automation, process industries

The Controls System Lead typically oversees control system projects, providing leadership and coordination, while the Controls Engineer focuses on designing and implementing control systems. Both roles require similar credentials and work in comparable environments, but the Lead has additional responsibilities for project oversight.

What job makes $10,000 a month without a degree?

A Controls System Lead can earn around $10,000 per month, especially with extensive experience, specialized skills in automation, and certifications in control systems or PLC programming. Such roles often involve managing complex control systems in manufacturing or industrial environments and may require technical training but not necessarily a college degree.

What does a control system lead do?

A control system lead oversees the design, development, and implementation of control systems used in manufacturing, automation, or process industries. They coordinate engineering teams, ensure system reliability, and often work with PLCs, SCADA, or DCS tools to optimize system performance and safety.

What are the key skills and qualifications needed to thrive as a Controls System Lead, and why are they important?

To thrive as a Controls System Lead, you need a strong background in electrical engineering, automation systems, and process controls, often supported by a relevant degree and experience in industrial environments. Familiarity with PLCs, SCADA systems, HMI software, and certifications such as ISA CAP or Siemens/Allen-Bradley training are typically required. Strong problem-solving, leadership, and communication skills help ensure effective project management and team coordination. These competencies are crucial for maintaining system reliability, ensuring safety, and driving productivity in automated operations.
More about Controls System Lead jobs
Infographic showing various Controls System Lead job openings in the United States as of June 2026, with employment types broken down into 1% As Needed, 95% Full Time, 2% Part Time, and 2% Contract. Highlights an 92% Physical, 3% Hybrid, and 5% Remote job distribution.
Sub-System Lead Engineer - Electrification Propulsion

Sub-System Lead Engineer - Electrification Propulsion

General Motors

Milford, MI • Hybrid

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 19 days ago


General Motors rating

8.1

Company rating: 8.1 out of 10

Based on 305 frontline employees who took The Breakroom Quiz

5th of 44 rated automakers


Job description

Job Description

Work Arrangement:

Hybrid: This role is categorized as hybrid. This means the successful candidate is expected to report to Milford, Michigan three times per week, at minimum.

Our Mission:

At General Motors, our product teams are redefining mobility. Through a human-centered design process, we create vehicles and experiences that are designed not just to be seen, but to be felt. We're turning today's impossible into tomorrow's standard -from breakthrough hardware and battery systems to intuitive design, intelligent software, and next-generation safety and entertainment features.


Every day, our products move millions of people as we aim to make driving safer, smarter, and more connected, shaping the future of transportation on a global scale.

The Role:

The Sub-System Lead Engineer (SSLE) is an individual contributor with recognized expertise responsible for tasks and work throughout the entire vehicle development lifecycle, including requirements definition, design and implementation, testing, and problem resolution. Agile, systems engineering, requirements and embedded controls development, and calibration knowledge are a definite plus. The drive and tenacity to grow technically and professionally while working on some of General Motor's most exciting features is a must!

We are specifically hiring for Electrification Propulsion Controls area - focused on optimizing system operation to maximize range and drivability of electrified vehicles, in support of VMEC growth in EV and PHEV space. Your seasoned expertise in the electrification domain will fuel the design and evolution of software components to optimize system operation and maximize range and drivability of electrified vehicles. This includes online optimization of torque splits on dual axles of Electric and Hybrid vehicles, selecting/stabilizing engine and transmission states using open and closed loop torque distribution strategies, managing system transitions, component limitations and driveline dynamics (compliance, lash, road load disturbances) to facilitate smooth driving operations in electrified drivelines.

What You'll Do:

  • Lead complex sub-system analysis to define functional controls and requirements, including I/O Interface requirements (e.g., mapping, performance, transfer functions, safety, regulatory, etc.), while applying Behavioral Driven Development (BDD) principles.

  • Leverage physical (Vehicles and benches) and virtual (Models and simulations) to establish test cases and acceptance criteria for normal and degraded states of applicable sub-systems.

  • Create and maintain Sub-System Technical Specification (SSTS) and Behavioral Test Specifications (BTS) documents for applicable subsystems.

  • Create and maintain sub-system specifications in requirements management software (e.g., Doors, DNG, Markdown, etc.), including Functional Architecture Documents (FADs), and Context Diagrams with the assistance of Global Architecture teams.

  • Lead the root cause analysis for all appliable sub-system related issues and translate solutions into new or revised requirements.

  • Lead sub-system level FMEAs and collaborate on System and Component FMEAs and manage FMEA processes across applicable subsystems.

  • Collaborate with Controls and Software Engineers to review software implementation, ensuring compliance with requirements, and creating/executing Features/Stories in Jira to manage sub-system requirements and specifications.

Your Skills & Abilities (Required Qualifications):

  • Bachelor's Degree in Electrical, Computer Science, Mechanical, or related engineering discipline.

  • Minimum of 5+ years of experience in the field of expertise.

  • Strong analytical problem-solving skills, including independent judgment and decision-making skills, where problems are very unusual and extremely difficult.

  • Demonstrated communication and interpersonal skills required to build relationships with team members and customers to solve problems and resolve issues.

  • Physics-based understanding of the Voice-of-Customer.

  • Ability to effectively communicate issues, status, and recommendations to leadership.

  • Proven ability in project management skills and ability to teach others.

  • Ability to prioritize work with only limited direction from manager.

What Will Give You A Competitive Edge (Preferred Qualifications)

  • Master's or PhD in Engineering with an emphasis on Controls.

  • 8+ years of experience in the field of expertise.

  • Experience or knowledge in EV and Hybrid Operating Strategy execution, constraints management (RESS power, motor torque, torque security), shift execution management, drive unit management (oil pump, lube, oil temp sensing, and disconnect clutch), ETRS actuator management, friction fill and strong hybrid axle torque distribution.

  • Experience or knowledge in EV Driveline Dynamics management (active damping, lash, and wheel slip).

  • Experience leveraging simulation environments and plant modeling for testing or requirements generation is a plus (e.g., MATLAB/Simulink, D-Space HIL, SIL, ETAS Inca, etc.).

  • Experience with requirements management tools (e.g., Doors, DNG, Markdown, etc.).

  • Experience with change management tools (e.g., Jira, GIT, IBM RTC, etc.).

  • Experience with Model Based Systems Engineering and associates SysML Tools (e.g., Rhapsody) Experience with Scaled Agile Development (SAFe) process.

  • Experience with OBD regulations requirements.

  • Experience with safety critical systems (e.g., ISO-26262).

Benefits:

GM offers a variety of health and wellbeing benefit programs. Benefit options include medical, dental, vision, Health Savings Account, Flexible Spending Accounts, retirement savings plan, sickness and accident benefits, life insurance, paid vacation & holidays, tuition assistance programs, employee assistance program, GM vehicle discounts and more.

Relocation:

This job may be eligible for relocation benefits.

About GM

Our vision is a world with Zero Crashes, Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better, safer and more equitable for all.

Why Join Us

We believe we all must make a choice every day - individually and collectively - to drive meaningful change through our words, our deeds and our culture. Every day, we want every employee to feel they belong to one General Motors team.

Benefits Overview

From day one, we're looking out for your well-being-at work and at home-so you can focus on realizing your ambitions. Learn how GM supports a rewarding career that rewards you personally by visiting Total Rewards resources.

Non-Discrimination and Equal Employment Opportunities (U.S.)

General Motors is committed to being a workplace that is not only free of unlawful discrimination, but one that genuinely fosters inclusion and belonging. We strongly believe that providing an inclusive workplace creates an environment in which our employees can thrive and develop better products for our customers.

All employment decisions are made on a non-discriminatory basis without regard to sex, race, color, national origin, citizenship status, religion, age, disability, pregnancy or maternity status, sexual orientation, gender identity, status as a veteran or protected veteran, or any other similarly protected status in accordance with federal, state and local laws.

We encourage interested candidates to review the key responsibilities and qualifications for each role and apply for any positions that match their skills and capabilities. Applicants in the recruitment process may be required, where applicable, to successfully complete a role-related assessment(s) and/or a pre-employment screening prior to beginning employment. To learn more, visit How we Hire.

Accommodations

General Motors offers opportunities to all job seekers including individuals with disabilities. If you need a reasonable accommodation to assist with your job search or application for employment, email us or call us at 1-800-865-7580. In your email, please include a description of the specific accommodation you are requesting as well as the job title and requisition number of the position for which you are applying.


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About General Motors

Sourced by ZipRecruiter

General Motors is a company with global scale and capabilities, headquartered in Detroit, Michigan, with employees around the world. The company employs over 165,000 people, serves six continents, operates across 22 time zones, and has a diverse workforce speaking 75 languages1. GM’s vision is to drive the world forward by pioneering innovations that move and connect people to what matters. The company is working towards an all-electric future with its new Ultium Platform and is pushing transportation options beyond our wildest imaginations with autonomous vehicles. GM is also committed to becoming the most inclusive company in the world.

Industry

Transportation equipment manufacturing

Company size

10,000+ Employees

Headquarters location

Detroit, MI, US

Year founded

1908