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How much do controls instrumentation engineer jobs pay per hour?

As of Aug 15, 2026, the average hourly pay for controls instrumentation engineer in the United States is $54.53, according to ZipRecruiter salary data. Most workers in this role earn between $42.55 and $62.02 per hour, depending on experience, location, and employer.

What skills and qualifications are needed to thrive as a controls instrumentation engineer?

To thrive as a Controls Instrumentation Engineer, you need a solid background in electrical engineering, instrumentation, process control, and typically a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and industry certifications like ISA CAP are highly valuable. Strong analytical thinking, problem-solving abilities, and effective communication help you excel when collaborating with cross-functional teams and troubleshooting complex systems. These skills ensure safe, efficient, and reliable automation and control of industrial processes.

What is a controls instrumentation engineer?

Controls Instrumentation Engineers are professionals who design, develop, install, and maintain systems that control and monitor industrial processes. They work with instruments and control devices such as sensors, transmitters, and automation systems to ensure that processes operate efficiently, safely, and within specified parameters. Their expertise is essential in industries like manufacturing, energy, oil and gas, and chemical processing. These engineers also troubleshoot and optimize control systems to improve performance and reliability.

What challenges do controls instrumentation engineers face when working on multidisciplinary project teams?

Controls Instrumentation Engineers often collaborate with mechanical, electrical, and process engineers, which can present challenges in aligning technical requirements and project timelines. Effective communication is crucial to ensure that instrumentation specifications meet the overall system needs and comply with industry standards. Balancing the integration of new technologies with existing infrastructure and addressing unexpected technical issues during commissioning are also common challenges. Developing strong teamwork and problem-solving skills helps overcome these hurdles and leads to successful project outcomes.

What is the difference between Controls Instrumentation Engineer vs Electrical Engineer?

AspectControls Instrumentation EngineerElectrical Engineer
CredentialsTypically requires a degree in electrical, electronics, or control engineering; certifications like Certified Control Systems Technician (CCST) are commonRequires a degree in electrical engineering; licensure (PE) may be preferred
Work EnvironmentIndustrial plants, manufacturing facilities, process industries, automation systemsPower generation, electrical systems design, construction sites, consulting firms
Industry UsageHeavy industries, oil & gas, manufacturing, automationPower, construction, consulting, manufacturing

Controls Instrumentation Engineers focus on designing, installing, and maintaining control systems and instrumentation in industrial settings. Electrical Engineers have a broader scope, working on electrical systems, power distribution, and circuit design. While both roles require electrical knowledge, Controls Instrumentation Engineers specialize in automation and control systems within industrial environments.

What does an instrumentation controls engineer do?

An Instrumentation Controls Engineer works with production equipment in a manufacturing environment. Your primary duties and responsibilities will typically include researching, designing, developing devices and controls, and monitoring and managing these systems. This job incorporates two interrelated technology disciplines: control engineering and instrumentation engineering. Control engineers develop the systems. Instrumentation engineers monitor and manage temperature, pressure, humidity, speed, and other process variables while the machines are operating. In light of the expanded focus on automation in U.S. manufacturing, you’ll find the role of Instrumentation Controls Engineer to be a valuable career.
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Controls Instrumentation Engineer jobs near you

Controls and Instrumentation Engineer

Roehm

Wallingford, CT • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 24 days ago

Job description

WHAT THE ROLE DELIVERS

Lead continuous improvement efforts in process automation and controls to optimize productivity. Must be receptive to change and integrate new processes, technology, and work methods into plant operations. Benchmark industry trends to identify and develop best practices to apply within Wallingford operations

 WHAT YOU WILL DO

  • Provides engineering support to Maintenance and Production to safely and cost effectively coordinate ongoing maintenance of current process automation systems, control systems, and instrumentation.
  • Drive continuous improvement efforts that maximize automation and control through the use of Programmable Logic Controllers (PLC) and the site Distributed Control System (DCS).
  • Responsible for maintaining and improving process instrumentation
  • Installing upgrades or improvements in adherence to safety and environmental standards along with the sites management of change process.
  • Develop and maintain process related documentation, P&ID’s, Loop Diagrams, Wiring
  • Diagrams, Preventive and Predictive Maintenance Procedures and others as needed.
  • Responsible for all aspects of process automation and control engineering as a support function to production for the safe and efficient operation of the process
  • Develop and implement concepts and plans for equipment improvements that optimize processes to meet customer and internal requirements.
  • Develop, manage, and implement Capital Expenditures (CAPEX) that maintain or improve plant operations.
  • Supervise and prepare estimates for maintenance work and capital projects'
  • Coordinate, supervise, and guide technicians, contractors, and sub-contractors, including the monitoring of man-hours, invoices, and general costs.
  • Troubleshoot process issues across reactors, blend tanks, extruders, pumps, and conveying systems as it pertains to controls and instrumentation
  • Seek out and initiate process changes to improve the safety, environmental security, industrial hygiene, loss prevention, product quality, efficiency, or cost of the department.
  • Train operations personnel on process safety, control systems, and instrumentation operation.
  • Develop a subject matter expert status for process controls and instrumentation.
Salary range $86,300 - $129,500 per year.  The posted salary range reflects the national average for this role. Final compensation may vary based on location, experience, and qualifications.  This role is eligible for an annual performance bonus in addition to base salary.
 
Benefits Summary:  Full Time positions are eligible for a comprehensive benefits package including medical, dental, and vision insurance; 401(k) with company match, discretionary company contribution, paid time off and holidays, and wellness programs. 


WHAT WE ARE SEEKING  

  • BS/MS degree in Electrical or Controls Engineering or related field.
  • 5 to 10 years experience in process controls and automation.
  • Experience working with plant DCS (Distributed Control System) or PLC (Programmable Logic Controllers) required
  • Proficiency with Siemens DCS or Emerson/GE PLC’s a plus 

WHAT WE OFFER

Competitive compensation and a benefits package that you’d expect from a global company: competitively priced medical, dental and vision; 401k with company match; separate company funded retirement account equal to 6% of your pay; life and disability insurance; a strong paid time off plan; and a range of elective insurances at group rates to cover some of life’s curve-balls.... and much more. You can find an overview of our benefits on our careers page.


YOUR APPLICATION

Sounds interesting? Learn more about us and apply here: https://www.roehm.com/en/career. Realize your dreams at Röhm! 

Röhm seeks the best candidates, and as a result is an equal opportunity employer that is proud to provide equal access to jobs regardless of protected status.

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