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Cold Forming Tool Design Engineer Jobs in Virginia

Manufacturing Engineer (Tool Design Engineer) Job ID: 40732 Job Location: Culpeper, VA Job Schedule: 4/10: Employees work 10 hour days, 4 days a week Our site near Culpeper, VA , in Orange County is ...

Manufacturing Engineer (Tool Design Engineer) Job ID: 40732 Job Location: Culpeper, VA Job Schedule: 4/10: Employees work 10 hour days, 4 days a week Our site near Culpeper, VA , in Orange County is ...

Mechanical Design Engineer Supervisor's Title : Director, Design Engineering Department ... We design and manufacture innovative, sustainable packaging components for cold-chain shipping of ...

Design Engineer

Suffolk, VA · On-site

$68K - $85K/mo

The Design Engineer is a vital member of the AMADAS product development team, playing a hands-on ... cold, wet, hot, with temperatures above and below 100°F/32°F)May be required to wear personal ...

The Design Engineer is a vital member of the AMADAS product development team, playing a hands-on ... cold, wet, hot, with temperatures above and below 100°F/32°F)May be required to wear personal ...

Position summary: Responsible for engineering design using knowledge of general engineering ... Field work is required on occasion where work may be conducted outside in heat/cold, wet/humid, and ...

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Cold Forming Tool Design Engineer information

What are the key skills and qualifications needed to thrive in the Cold Forming Tool Design Engineer position, and why are they important?

To excel as a Cold Forming Tool Design Engineer, you need a solid background in mechanical engineering, experience with cold forming processes, and strong skills in CAD software. Familiarity with simulation tools such as AutoCAD, SolidWorks, and finite element analysis (FEA) platforms, as well as relevant certifications or exposure to manufacturing environments, is commonly required. Attention to detail, problem-solving abilities, and effective communication are crucial soft skills for this role. These competencies ensure precise, efficient tool designs, successful project collaboration, and consistent production quality in a demanding manufacturing setting.

What are some common challenges faced by Cold Forming Tool Design Engineers in their daily work?

Cold Forming Tool Design Engineers often encounter challenges such as optimizing designs for manufacturability, ensuring tool durability under high-stress forming conditions, and balancing tight project timelines with rigorous quality standards. They must frequently troubleshoot and refine tool designs based on feedback from production teams or unexpected issues that arise during trial runs. Collaboration with cross-functional teams—including production, quality, and maintenance staff—is essential to resolve issues quickly and keep projects moving forward. This dynamic environment helps engineers build a versatile skill set and gain valuable experience in both technical and practical aspects of manufacturing.

What is a Cold Forming Tool Design Engineer job?

A Cold Forming Tool Design Engineer is responsible for designing and developing tooling used in the cold forming process, which shapes metal without heating. They create detailed engineering drawings, select suitable materials, and optimize tool performance to improve production efficiency and product quality. This role requires knowledge of manufacturing processes, CAD software, and material properties. Engineers often collaborate with production teams, suppliers, and quality control to ensure tooling meets design specifications and industry standards.

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$84K - $156K/yr

Other

Retirement

Re-posted 29 days ago


Job description

Job Title: Manufacturing Engineer (Tool Design Engineer)

Job ID: 40732

Job Location: Culpeper, VA

Job Schedule: 4/10: Employees work 10 hour days, 4 days a week 

Job Description:

Our site near Culpeper, VA, in Orange County is our center of excellence for Solid Rocket Motor Propulsion and Energetics development as well as high-complexity production programs.

This position will focus on component and system tooling design for solid rocket propulsion systems and component sub-assembly operations. Work is performed with general direction and exercises considerable latitude in determining objectives and approaches on assignments. The successful individual will guide design and development of Jigs, Fixtures, Lifting devices, and Semi-Automated Equipment to cast and assemble the final product. 

Essential Functions:

  • Under general supervision, provides engineering design concepts in support of manufacturing process and tooling.
  • Develops CAD Model concepts, 3D modeling and detailed 2D drawings. Is active in design conception as well as assisting in the development of processes, working in a team environment. 
  • Responsible for design completeness through fabrication, including tool and process tryout. May support more senior Tooling Engineers to develop tooling concepts and designs. 
  • Directs or supports design, fabrication, modifications and repair of special tools in support of manufacturing operations and processes of solid rocket motor, air-breathing, and warhead programs. 
  • Provides technical support to product engineering for producibility through manufacturing, test and field use. 
  • Assists in tool acceptance criteria for in-house fabrication or outside procurement of special tools.
  • Ability to obtain a US Security Clearance.

Qualifications:

  •  Bachelor's Degree and minimum 4 years of prior tool design experience. Graduate Degree and a minimum of 2 years of prior related experience. In lieu of a degree, minimum of 8 years of prior related experience.

Preferred Additional Skills:

  • Emphasis in mechanical tool design is preferred.   
  • CREO CAD modeling and drafting experience is preferred.
  • Previous machine shop experience is desirable.
  • Experience with solid rocket motors or other energetics is a plus

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In compliance with pay transparency requirements, the salary range for this role in California, Massachusetts, New Jersey, Washington, and the Greater D.C. area, Denver, or NYC areas is $84,000 - $156,000. The salary range for this role in Colorado state, Hawaii, Illinois, Maryland, Minnesota, New York state, Cleveland Ohio, Vermont and Virginia is $73,000 - 135,000. This is not a guarantee of compensation or salary, as final offer amount may vary based on factors including but not limited to experience and geographic location. L3Harris also offers a variety of benefits, including relocation stipend, 401(k), EAP, and company-paid holidays. The specific programs and options available to an employee may vary depending on date of hire, schedule type, and the applicability of collective bargaining  agreements