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Senior Tooling Engineer Jobs in Virginia (NOW HIRING)

L3HHCM20

Tool Design Engineer

Culpeper, VA

$73K - $135K/yr

May support more senior Tooling Engineers to develop tooling concepts and designs. * Directs or supports design, fabrication, modifications and repair of special tools in support of manufacturing ...

L3Harris Technologies

Tool Design Engineer

Orange, VA · On-site

$73K - $135K/yr

May support more senior Tooling Engineers to develop tooling concepts and designs. * Directs or supports design, fabrication, modifications and repair of special tools in support of manufacturing ...

Lego

Senior Mold & Tooling Technician III

Richmond, VA · Hybrid

$39.75/hr

Own tooling reliability and drive long-term performance improvements * Drive improvements in uptime ... Support engineering by providing technical feedback based on mold performance and failure analysis

Leidos

UAM Everfox Tool Engineer

Springfield, VA · On-site

$131K - $237K/yr

... UAM) Engineer supporting the HEITS Contract as part of the Department of Homeland Security (DHS ... Experienced with preparing and presenting briefings to senior customer management, and customer ...

Leidos

UAM Everfox Tool Engineer

Springfield, VA · On-site

$131K - $237K/yr

... UAM) Engineer supporting the HEITS Contract as part of the Department of Homeland Security (DHS ... Experienced with preparing and presenting briefings to senior customer management, and customer ...

Leidos

UAM Everfox Tool Engineer

Springfield, VA · On-site

$131K - $237K/yr

... UAM) Engineer supporting the HEITS Contract as part of the Department of Homeland Security (DHS ... Experienced with preparing and presenting briefings to senior customer management, and customer ...

Leidos

UAM Everfox Tool Engineer

Springfield, VA · On-site

$131K - $237K/yr

... UAM) Engineer supporting the HEITS Contract as part of the Department of Homeland Security (DHS ... Experienced with preparing and presenting briefings to senior customer management, and customer ...

Leidos

UAM Everfox Tool Engineer

Springfield, VA · On-site

$131K - $237K/yr

... UAM) Engineer supporting the HEITS Contract as part of the Department of Homeland Security (DHS ... Experienced with preparing and presenting briefings to senior customer management, and customer ...

Leidos

UAM Everfox Tool Engineer

Springfield, VA · On-site

$131K - $237K/yr

... UAM) Engineer supporting the HEITS Contract as part of the Department of Homeland Security (DHS ... Experienced with preparing and presenting briefings to senior customer management, and customer ...

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All JobsTooling Engineer JobsSenior Tooling Engineer JobsSenior Tooling Engineer Jobs in Virginia

Senior Tooling Engineer information

See Virginia salary details

$59K

$125.5K

$181.9K

How much do senior tooling engineer jobs pay per year?

As of Sep 3, 2026, the average yearly pay for senior tooling engineer in Virginia is $125,471.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,600.00 and $142,300.00 per year, depending on experience, location, and employer.

What is a senior tooling engineer?

Senior Tooling Engineers are specialized professionals responsible for designing, developing, and maintaining the tools, molds, and fixtures used in manufacturing processes. They play a key role in ensuring that production equipment is efficient, safe, and capable of producing high-quality parts. Senior Tooling Engineers often lead projects, mentor junior engineers, and collaborate with design, production, and quality teams to optimize manufacturing workflows. Their expertise is essential in industries such as automotive, aerospace, and consumer goods manufacturing.

What are some common challenges faced by senior tooling engineers when introducing new tooling solutions to manufacturing processes?

Senior Tooling Engineers often encounter challenges such as aligning new tooling solutions with existing manufacturing equipment, ensuring minimal production downtime during implementation, and maintaining high product quality standards. They also need to collaborate closely with cross-functional teams—including design, production, and quality assurance—to address unforeseen issues and optimize the tooling for efficiency and safety. Balancing cost-effectiveness with innovation is another key aspect, as is staying updated with the latest industry technologies and standards.

What are the key skills and qualifications needed to thrive as a senior tooling engineer, and why are they important?

To thrive as a Senior Tooling Engineer, you need advanced knowledge of tool design, manufacturing processes, materials science, and typically a degree in mechanical or manufacturing engineering. Familiarity with CAD/CAM software, mold flow analysis tools, and experience with CNC machinery or related certifications are highly valued. Strong problem-solving abilities, attention to detail, and effective communication skills distinguish top performers in this role. These competencies are crucial for ensuring high-quality tool production, efficient project execution, and seamless collaboration with cross-functional teams.

What are popular job titles related to Senior Tooling Engineer jobs in Virginia?

For Senior Tooling Engineer jobs in Virginia, the most frequently searched job titles are:

What job categories do people searching Senior Tooling Engineer jobs in Virginia look for?

The top searched job categories for Senior Tooling Engineer jobs in Virginia are:

What cities in Virginia are hiring for Senior Tooling Engineer jobs?

Cities in Virginia with the most Senior Tooling Engineer job openings:

Senior Tooling Engineer jobs near you
Infographic showing various Senior Tooling Engineer job openings in Virginia as of August 2026, with employment types broken down into 91% Full Time, 5% Part Time, and 4% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $125,471 per year, or $60.3 per hour.

Tool Design Engineer

L3HHCM20

Culpeper, VA

$73K - $135K/yr

Full-time

Retirement

Re-posted 14 days ago

Job description

Job Title: Manufacturing Engineer (Tool Design Engineer)

Job ID: 40732

Job Location: Culpeper, VA

Job Schedule: 4/10: Employees work 10 hour days, 4 days a week 

Job Description:

Our site near Culpeper, VA, in Orange County is our center of excellence for Solid Rocket Motor Propulsion and Energetics development as well as high-complexity production programs.

This position will focus on component and system tooling design for solid rocket propulsion systems and component sub-assembly operations. Work is performed with general direction and exercises considerable latitude in determining objectives and approaches on assignments. The successful individual will guide design and development of Jigs, Fixtures, Lifting devices, and Semi-Automated Equipment to cast and assemble the final product. 

Essential Functions:

  • Under general supervision, provides engineering design concepts in support of manufacturing process and tooling.
  • Develops CAD Model concepts, 3D modeling and detailed 2D drawings. Is active in design conception as well as assisting in the development of processes, working in a team environment. 
  • Responsible for design completeness through fabrication, including tool and process tryout. May support more senior Tooling Engineers to develop tooling concepts and designs. 
  • Directs or supports design, fabrication, modifications and repair of special tools in support of manufacturing operations and processes of solid rocket motor, air-breathing, and warhead programs. 
  • Provides technical support to product engineering for producibility through manufacturing, test and field use. 
  • Assists in tool acceptance criteria for in-house fabrication or outside procurement of special tools.
  • Ability to obtain a US Security Clearance.

Qualifications:

  •  Bachelor's Degree and minimum 4 years of prior tool design experience. Graduate Degree and a minimum of 2 years of prior related experience. In lieu of a degree, minimum of 8 years of prior related experience.

Preferred Additional Skills:

  • Emphasis in mechanical tool design is preferred.   
  • CREO CAD modeling and drafting experience is preferred.
  • Previous machine shop experience is desirable.
  • Experience with solid rocket motors or other energetics is a plus

#LI-KF1

In compliance with pay transparency requirements, the salary range for this role in Virginia is $73,000 - 135,000. This is not a guarantee of compensation or salary, as final offer amount may vary based on factors including but not limited to experience and geographic location. L3Harris also offers a variety of benefits, including relocation stipend, 401(k), EAP, and company-paid holidays. The specific programs and options available to an employee may vary depending on date of hire, schedule type, and the applicability of collective bargaining  agreements

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