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Casting Engineer Jobs (NOW HIRING)

Link Technical Talent

Senior Metallurgist

Youngstown, OH · On-site

$78K - $96K/yr

Metallurgist / Metallurgical Engineer from an aluminum casting or foundry background * Strong knowledge of aluminum alloys * Experience with quality, failure analysis, root cause analysis and process ...

Rogers Corporation

Casting Operator

Chandler, AZ · On-site

Will be responsible for monitoring the casting process, troubleshooting issues, and communicating ... With nearly 200 years of materials science and engineering experience, Rogers delivers high ...

MKDA

Casting Staff

Atlanta, GA · On-site

Casting Staff FLSA Status : [Non-Exempt] Employment Status : Full-Time Employee Location : 100 MKDA ... Analysis skills based on quality engineering * Ability to understand and participate in activities ...

Linamar

Casting Operator

Fruitport, MI

$21/hr

Caster Operator Starting Pay: $21 Job Summary: Reporting to the Production Supervisor, a Caster ... engineering and innovative product development across diverse industries and markets. Our journey ...

Linamar

Casting Operator

Fruitport, MI · On-site

$21/hr

Caster Operator Starting Pay: $21 Job Summary: Reporting to the Production Supervisor, a Caster ... engineering and innovative product development across diverse industries and markets. Our journey ...

Rogers Corporation

Casting Operator 1

Chandler, AZ · On-site

Support the casting process to ensure that production runs smoothly and efficiently. * Assist with ... With nearly 200 years of materials science and engineering experience, Rogers delivers high ...

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Casting Engineer information

What does a casting engineer do?

A Casting Engineer is responsible for designing, developing, and optimizing metal casting processes in manufacturing. They select appropriate materials, create mold designs, and oversee production to ensure quality and efficiency. Casting Engineers also troubleshoot defects, improve casting methods, and collaborate with other engineers to enhance production performance. Their work is essential in industries like automotive, aerospace, and heavy machinery.

What are the key skills and qualifications needed to thrive as a casting engineer?

To thrive as a Casting Engineer, you need a strong background in materials science, metallurgical engineering, and manufacturing processes, often supported by a relevant engineering degree. Familiarity with CAD software, simulation tools like MAGMASOFT or ProCAST, and knowledge of quality control standards are frequently required. Strong problem-solving skills, attention to detail, and effective teamwork and communication abilities distinguish top performers. These skills ensure precise casting production, minimize defects, and support collaboration across design, production, and quality assurance teams.

How to become a casting engineer?

To become a casting engineer, you typically need a bachelor's degree in mechanical engineering, materials science, or a related field. Gaining experience with casting processes, such as foundry work or internships, and developing skills in CAD software and quality control are also important for this role.
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Casting Engineer jobs near you
Infographic showing various Casting Engineer job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 87% Full Time, 9% Part Time, and 3% Contract. Highlights an 86% Physical, 4% Hybrid, and 10% Remote job distribution.

Principal Engineer, Casting

Loveland, OH • On-site

Beehive Industries
Software Development • 1 - 10 employees
Learn more about Beehive Industriesexternal

Full-time

Medical, Dental, Life, Retirement

Posted 16 days ago

Job description

Beehive Industries is dedicated to Powering American Defense by revolutionizing the design, development, and delivery of jet propulsion systems to support the warfighter. Through the integration of additive manufacturing, the company aims to meet the growing and urgent needs for unmanned aerial defense by dramatically improving a jet engine's speed to market, fuel efficiency, and cost.
Founded in 2020, the company is headquartered in Centennial, Colorado, with additional facilities in Knoxville, Tennessee, Loveland Ohio, and Mount Vernon, Ohio. Beehive is committed to grow and advance the defense industrial base while manufacturing exclusively in the USA. This role will be located at our Loveland, Ohio facility.
Role Overview
We are looking for a Principal Casting Engineer to serve as the lead technical authority for our internal casting needs. This is a hands-on, high-impact role dedicated entirely to ensuring Beehive's innovative engine platforms have a fast, reliable, and vertically integrated path from design to flight-ready hardware.
You will be the technical lead responsible for the internal casting of Beehive's proprietary engine components. You will work as a core member of the team to translate complex engine designs into successful, high-integrity cast components. This role is critical to scaling precision casting operations, introducing new technologies, and supporting cross-functional product innovation. The ideal candidate will have a strong command of metallurgical science, casting simulation, defect analysis, and automation opportunities, with a track record of delivering complex components at scale.
What You'll Do...
Technical Leadership
    • Act as the technical authority for the casting process, leading process definition, control, and continuous improvement across all programs
    • Mentor engineers in casting fundamentals, advanced metallurgy, and best practices
    • Review and approve gating/riser designs, shell configurations, and critical process documents for development and production programs

Process Innovation & Development
    • Lead development of next-generation casting processes including single crystal (SX), directionally solidified (DS), equiaxed (EQ), and additive-enabled casting workflows
    • Develop robust casting parameters for nickel-based superalloys, titanium, cobalt, and advanced steels in vacuum or inert environments

Simulation & Data-Driven Engineering
    • Oversee use of casting simulation tools (e.g., MAGMASOFT, ProCAST) to predict defects, optimize gating, and reduce trial iterations
    • Drive adoption of data analytics and digital twins to correlate process parameters with quality outcomes and productivity KPIs

Quality & Compliance
    • Define critical-to-quality (CTQ) metrics and ensure compliance with AS9100, NADCAP, and program-specific specifications
    • Lead complex RCCA investigations using 8D, FMEA, and Six Sigma methodologies
    • Interface directly with stakeholders as the SME on casting process capability and conformance

You have...
  • Bachelor's or master's degree in Materials Science, Metallurgical Engineering, Mechanical Engineering, or equivalent
  • The ability to obtain and maintain a U.S. government issued security clearance is required. U.S. Citizenship is required, as only U.S. Citizens are eligible for a security clearance
  • 15+ years of progressive experience in precision investment casting, with at least 5 years in a principal or technical leadership capacity
  • Deep expertise in casting of superalloys, vacuum melting, ceramic shell chemistry, thermal control, and defect prevention
  • Demonstrated proficiency in casting simulation, statistical process control, and technical documentation
  • Experience with high-performance industries such as aerospace, defense, or IGT is strongly preferred
  • The ability to obtain and maintain a U.S. government issued security clearance is required. U.S. Citizenship is required, as only U.S. Citizens are eligible for a security clearance

Nice to have...
  • Knowledge of automated foundry systems, robotics, and in-situ inspection technologies
  • Experience integrating additive manufacturing into the casting workflow (e.g., printed wax/ceramic patterns, hybrid cores)
  • Strong business acumen with the ability to influence capital investment and product cost models
  • Thought leadership via industry publications, patents, or conference presentations

If this sounds like you, please submit an application with your resume. This could be the opportunity you are looking for to expand your skills, contribute to a winning team, and work with talented people who love what they do and take pride in our mission.
Beehive Industries offers a comprehensive benefits package that includes group Medical, Dental, Life, and Short and Long-Term disability coverage from day one. We also offer a generous 401(k) Retirement Savings Plan with a Company match. Every role at Beehive Industries is bonus eligible, and will also receive equity in the company.
Beehive Industries is committed to full compliance with applicable anti-discrimination laws. We are an equal opportunity employer and value diversity at our company. We strive to create an inclusive work environment and will not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status.

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